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MQFL-28VE-06S-Y-ES Datasheet(PDF) 10 Page - SynQor Worldwide Headquarters

Part # MQFL-28VE-06S-Y-ES
Description  HIGH RELIABILITY DC-DC CONVERTER
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Manufacturer  SYNQOR [SynQor Worldwide Headquarters]
Direct Link  http://www.synqor.com
Logo SYNQOR - SynQor Worldwide Headquarters

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Product # MQFL-28VE-06S
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005209 Rev. 1
04/22/09
Page 10
Output:
Current:
6V
17A
MQFL-28VE-06S
Technical Specification
BASIC OPERATION AND FEATURES
The MQFL DC/DC converter uses a two-stage power conversion
topology. The first, or regulation, stage is a buck-converter that
keeps the output voltage constant over variations in line, load,
and temperature. The second, or isolation, stage uses transform-
ers to provide the functions of input/output isolation and voltage
transformation to achieve the output voltage required.
In the MQFL-28VE series of converters the regulation stage is
preceeded by a boost-converter that permits these converters
to operate through various Military and Aircraft under-voltage
transients. Further discussion of this feature can be found later in
these notes.
Both the regulation and the isolation stages switch at a fixed
frequency for predictable EMI performance. The isolation stage
switches at one half the frequency of the regulation stage, but due
to the push-pull nature of this stage it creates a ripple at double its
switching frequency. As a result, both the input and the output of
the converter have a fundamental ripple frequency of about 550
kHz in the free-running mode.
Rectification of the isolation stage’s output is accomplished with
synchronous rectifiers. These devices, which are MOSFETs with a
very low resistance, dissipate far less energy than would Schottky
diodes. This is the primary reason why the MQFL converters have
such high efficiency, particularly at low output voltages.
Besides improving efficiency, the synchronous rectifiers permit
operation down to zero load current. There is no longer a need
for a minimum load, as is typical for converters that use diodes for
rectification. The synchronous rectifiers actually permit a negative
load current to flow back into the converter’s output terminals if the
load is a source of short or long term energy. The MQFL convert-
ers employ a “back-drive current limit” to keep this negative output
terminal current small.
There is a control circuit on both the input and output sides of the
MQFL converter that determines the conduction state of the power
switches. These circuits communicate with each other across the
isolation barrier through a magnetically coupled device. No opto-
isolators are used.
A separate bias supply provides power to both the input and out-
put control circuits. Among other things, this bias supply permits
the converter to operate indefinitely into a short circuit and to
avoid a hiccup mode, even under a tough start-up condition.
An input under-voltage lockout feature with hysteresis is provided,
as well as an input over-voltage shutdown. There is also
an output current limit that is nearly constant as the load
impedance decreases to a short circuit (i.e., there is not fold-
back or fold-forward characteristic to the output current under this
condition). When a load fault is removed, the output voltage rises
exponentially to its nominal value without an overshoot.
The MQFL converter’s control circuit does not implement an output
over-voltage limit or an over-temperature shutdown.
The following sections describe the use and operation of addi-
tional control features provided by the MQFL converter.
UNDER-VOLTAGE TRANSIENTS
The MQFL-28VE series of DC/DC converters incorporate a special
“boost-converter” stage that permits the converters to deliver full
power through transients where its input voltage falls to as low as
5.5V. Normally, the boost-converter is non-operational, and the
converter’s input voltage is passed directly to its pre-regulation
stage (see the Block Diagram). When an under-voltage transient
occurs, the boost-converter becomes operational, and it steps-up
the input voltage to a value greater than 16V so that the nominal
output voltage can be sustained.
It is important to note that the boost-converter stage must first
become “armed” before it can become operational. This “arming”
occurs when the converter’s input voltage exceeds approximately
18V. The boost-converter then becomes operational whenever
the input voltage drops below the arming voltage, and it will
remain operational as long as the input voltage remains within
the region shown in the Under-Voltage Transient Profile Page.
If the input voltage drops below this transient profile, the boost-
converter stage is not guaranteed to continue operating (it may,
but it will protect itself from excessive stresses). Once the boost-
converter stops operating, the converter’s input voltage will be
reconnected directly to the input of the pre-regulator stage. The
output voltage will therefore collapse unless the input voltage is
16V, or greater.
Note: the boost-converter will not become re-armed for the
next transient unless the input voltage once again exceeds
approximately 18V.
The transient profile shown on the Under-Voltage Transient Profile
page is designed to comply (with appropriate margins) with all
initial-engagement surges, starting or cranking voltage transients,
and under-voltage surges specified in:
• MIL-STD-704-8 (A through F)
• RTCA/DO-160E
• MIL-STD-1275B
• DEF-STAN 61-5 (Part 6)/5 (operational portions)
Any input voltage transient that fits within the Under-Voltage
Transient Profile can be repeated after a delay that is at least four
times longer than the duration of the previous transient.
During the time when the boost-converter stage is operational, the
converter’s efficiency is reduced and the input ripple current is
increased. The lower the input voltage, the more these parameters
are affected.


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