1

Catalog EV200--R-TBD

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-3611-1514

Revised 8-07

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-5-729-0425

UK: 44-141-810-8967

© 2004 & 2007 by Tyco Electronics Corporation. All Rights Reserved.

KILOVAC, CZONKA, TE mark and TYCO ELECTRONICS are trademarks.

Other products and company names mentioned herein may be trademarks of their

respective owners.

EV200 Series Contactor

Product Facts

I Designed to be the smallest,

lightest weight, lowest cost sealed

contactor in the industry with its

current rating (500+A carry, 2000A

interrupt at 320VDC).

I Built-in coil economizer – only

1.7W hold power @ 12VDC and it

limits back EMF to 0V. Models

requiring extenal economizer also

available.

I Optional auxiliary contact for easy

monitoring of power contact

position.

I Hermetically sealed – intrinsically

safe, operates in explosive/harsh

environments with no oxidation or

contamination of coils or contacts,

including long periods of non-

operation.

I Versatile coil/power connections.

I CE marked for EC applications.

I AIAG QS9000 designed, built and

approved

Performance Data

Parameter

Units

Value for EV200 Series

Contact Arrangement, power contacts

1 Form X (SPST-NO-DM)

Rated Operating Voltage

VDC

12 - 900

Continuous (Carry) Current, Typical

A

500 @ 85°C, 400 mcm conductors

Consult Factory for required conductors for higher (500+ A) currents

Make/Break Current at Various Voltages

1/

A

See next page

Break Current at 320VDC

1/

A

2,000, 1 cycle

3/

Contact Resistance, Typ. (@200A)

mohms 0.2

Load Life

Cycles

See next page

Mechanical Life

Cycles

1 million

Contact Arrangement, auxiliary contacts

1 Form A (SPST-NO)

Aux. Contact Current, Max.

A

2A @ 30VDC / 3A @ 125VAC

Aux. Contact Current, Min.

mA

100mA @ 8V

Aux. Contact Resistance, Max.

ohms

0.417 @ 30VDC / .150 @ 125VAC

Operate Time @ 25°C

Close (includes bounce), Typ.

ms

15

Bounce (after close only), Max.

ms

7

Release (includes arcing), Max @ 2000A ms

12

Dielectric Withstanding Voltage

Vrms

2,200 @ sea level (leakage <1mA)

Insulation Resistance @ 500VDC

megohms 100

2/

Shock, 11ms 1/2 sine, peak, operating

G

20

Vibration, sine, 80-2000Hz., peak

G

20

Operating Ambient Temperature

°C

-40 to +85

Weight, Nominal

lb.(kg)

.95 (.43)

Part Numbering System

Typical Part Number

EV200

A

A

A

N

A

Series:

EV200 = 500+ Amp, 12-900VDC Contactor

Contact Form:

A = Normally Open

H = Normally Open with Aux. Contacts

Coil Voltage:

A = 9-36VDC (1 = requires external coil economizer)

D = 32-95VDC (2 = requires external coil economizer)

J = 48-95VDC (3 = requires external coil economizer)

R = 28VDC with Mechanical Economizer

Coil Wire Length:

A = 15.3 in (390 mm)

B = 6.0 in (152 mm)

Coil Terminal Connector:

N = None

B = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50

+red is pin 2 (B length only)

C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 &

39-00-0060 +red is pin 1 (A length only)

Mounting & Power Terminals:

A = Bottom Mount & Male 10mm x M8 Terminals

Coil Operating Voltage (valid over temperature range)

Voltage (will operate)

9-36VDC

32-95VDC

48-95VDC

Voltage (Max.)

36VDC

95VDC

95VDC

Pickup (close) Voltage Max.

9VDC

32VDC

48VDC

Hold Voltage (Min.)

7.5VDC

22VDC

34VDC

Dropout (open) Voltage (Min.)

6VDC

18VDC

27VDC

Inrush Current (Max.)

3.8A

1.3A

0.7A

Holding Current (Avg.)

0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V

Inrush Time (Max.)

130ms

130ms

130ms

For factory-direct application assistance, dial

800-253-4560, ext. 2055, or 805-220-2055.

File E208033

Typical EV200 applications include battery

switching and back-up, DC voltage power

control, circuit protection and safety.

KILOVAC EV200 Series Contactor With 1 Form X

Contacts Rated 500+ Amps, 12-900VDC