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MAX5035AUPA Datasheet(PDF) 11 Page - Maxim Integrated Products |
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MAX5035AUPA Datasheet(HTML) 11 Page - Maxim Integrated Products |
11 / 17 page 1A, 76V, High-Efficiency MAXPower Step-Down DC-DC Converter ______________________________________________________________________________________ 11 The MAX5035 features internal compensation for opti- mum closed-loop bandwidth and phase margin. With the preset compensation, it is strongly advised to sense the output immediately after the primary LC. Inductor Selection The choice of an inductor is guided by the voltage dif- ference between VIN and VOUT, the required output current, and the operating frequency of the circuit. Use an inductor with a minimum value given by: where: IOUTMAX is the maximum output current required, and fSW is the operating frequency of 125kHz. Use an induc- tor with a maximum saturation current rating equal to at least the peak switch current limit (ILIM). Use inductors with low DC resistance for higher efficiency. Selecting a Rectifier The MAX5035 requires an external Schottky rectifier as a freewheeling diode. Connect this rectifier close to the device using short leads and short PC board traces. Choose a rectifier with a continuous current rating greater than the highest expected output current. Use a rectifier with a voltage rating greater than the maximum expected input voltage, VIN. Use a low forward-voltage Schottky rectifier for proper operation and high efficien- cy. Avoid higher than necessary reverse-voltage Schottky rectifiers that have higher forward-voltage drops. Use a Schottky rectifier with forward-voltage drop (VFB) less than 0.45V at +25 °C and maximum load current to avoid forward biasing of the internal body diode (LX to ground). Internal body diode conduction may cause excessive junction temperature rise and thermal shutdown. Use Table 1 to choose the proper rectifier at different input voltages and output current. Input Bypass Capacitor The discontinuous input-current waveform of the buck converter causes large ripple currents in the input capacitor. The switching frequency, peak inductor cur- rent, and the allowable peak-to-peak voltage ripple that reflects back to the source dictate the capacitance requirement. The MAX5035 high switching frequency allows the use of smaller-value input capacitors. The input ripple is comprised of ∆VQ (caused by the capacitor discharge) and ∆VESR (caused by the ESR of the capacitor). Use low-ESR aluminum electrolytic capacitors with high ripple-current capability at the input. Assuming that the contribution from the ESR and capaci- tor discharge is equal to 90% and 10%, respectively, cal- culate the input capacitance and the ESR required for a specified ripple using the following equations: IOUT is the maximum output current of the converter and fSW is the oscillator switching frequency (125kHz). For example, at VIN = 48V, VOUT = 3.3V, the ESR and input capacitance are calculated for the input peak-to- peak ripple of 100mV or less yielding an ESR and capacitance value of 80m Ω and 51µF, respectively. Low-ESR, ceramic, multilayer chip capacitors are recom- mended for size-optimized application. For ceramic capacitors, assume the contribution from ESR and capaci- tor discharge is equal to 10% and 90%, respectively. The input capacitor must handle the RMS ripple current without significant rise in temperature. The maximum capacitor RMS current occurs at about 50% duty cycle. ESR V I I IN ESR OUT = + ∆ ∆ LL IN OUT C I 2 ⎛ ⎝⎜ ⎞ ⎠⎟ = × D DD Vf where QSW () : 1 − × ∆ () , ∆I VV V Vf L L IN OUT OUT IN SW = −× ×× D V V OUT IN = D V V OUT IN = L VV D If IN OUT OUTMAX SW = −× ×× () . 03 VIN (V) DIODE PART NUMBER MANUFACTURER 15MQ040N IR B240A Diodes, Inc. B240 Central Semiconductor 7.5 to 36 MBRS240, MBRS1540 ON Semiconductor 30BQ060 IR B360A Diodes, Inc. CMSH3-60 Central Semiconductor 7.5 to 56 MBRD360, MBR3060 ON Semiconductor 50SQ100, 50SQ80 IR 7.5 to 76 MBRM5100 Diodes, Inc. Table 1. Diode Selection |
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