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PLC810PG Datasheet(PDF) 7 Page - Power Integrations, Inc. |
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PLC810PG Datasheet(HTML) 7 Page - Power Integrations, Inc. |
7 / 26 page Rev. F 08/09 7 PLC810PG www.powerint.com using a resistor connected between the VREF pin and the FMAX pin using the curve in Figure 15. The resistor on the FMAX pin also sets the LLC dead time interval (see Figure 14). The FBL pin provides output voltage regulation. As such the current entering this pin modulates the switching frequency. More current forces a higher switching frequency. The FMAX pin sets an upper limit for the switching frequency to ensure zero voltage switching. Minimum switching frequency is determined by the adjusting minimum bias applied to the FBL pin. If the external feedback circuit attempts to push the LLC controller to a frequency equal to or higher than the maximum frequency limit set by the resistor at FMAX pin, the LLC MOSFET gate driver outputs are turned off until the current into the FBL pin drops below the FMAX pin current. The gate outputs are turned off synchronously with the clock for whole cycles. LLC Soft Start The LLC controller implements a soft start to prevent excessive currents during startup, and to prevent overshoot on the output when the feedback loop comes into operation. The soft start time is determined by external components on the FBL pin. In the event of an LLC fault turning off the LLC circuit, the external circuit is allowed to discharge, initiating a new soft start. When the soft start signal is asserted, the FBL pin is pulled up to V REF (3.3 V), keeping the current applied to the FBL pin to maximum. During the soft start cycle, the LLC outputs turn on and the switching frequency slowly decays from its maximum to the nominal operating point. LLC Overcurrent Detection (ISL Pin) Overcurrent in the LLC converter is detected via a sense resistor in series with the low side of the transformer’s primary winding. When the overcurrent condition is detected, the LLC MOSFETS are turned OFF. The overcurrent detection has two thresholds; fast overcurrent threshold (V ISL(F)) and slow over- current threshold (V ISL(S)). The fast overcurrent threshold is triggered by abnormally high current. The LLC is shutdown immediately if the pulse on the ISL pin exceeds this threshold. The slow overcurrent threshold is lower than the fast over- current threshold. The slow overcurrent response is triggered and the LLC is shutdown if the ISL pin voltage exceeds this threshold for eight consecutive clock cycles. Typically the (V ISL(F)) threshold is used to detect catastrophic failures such as shorted components, while the slow V ISL(S) threshold is used to detect overload conditions. This over- current detection circuit prevents the LLC converter from operating in the capacitive region of the LLC, thus avoiding failure of the converter components from overheating. Other LLC Control Blocks The non-overlap (dead time) generator creates two non- overlapping signals with equal on-times to drive the LLC MOSFETS. The drive signal for the two LLC MOSFETS is symmetrical with a 50% duty cycle. The dead time block is used both by the PFC and LLC to control the dead time of the switching function. The dead time in the PLC810PG is configurable via the FMAX pin. The dead time allows zero voltage switching, reducing the body diode losses in the switching MOSFETs and minimizing the reverse recovery time of the body diodes. Start-up Once the VCC voltages reach the startup voltage (V UVLO(+)), the PLC810PG starts switching the PFC MOSFET and the PFC output ramps to its nominal value. When the PFC boost voltage (sensed through FBP pin) raises the FBP pin voltage above the LLC start threshold (V SD(H)), the LLC circuit is enabled and the LLC soft start begins. |
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