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19154-0041 Datasheet(PDF) 6 Page - Molex Electronics Ltd. |
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19154-0041 Datasheet(HTML) 6 Page - Molex Electronics Ltd. |
6 / 9 page MCT-8200 Hand Crimp Tool Doc. No: ATS-640013900 Release Date: 09-26-03 UNCONTROLLED COPY Page 6 of 9 Revision: K Revision Date: 05-06-08 Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pushing the ratchet release lever forward. See Figure 6. How to Adjust Tool Preload (See Figure 6 and 7) Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1. Close the tool handles until jaws are fully closed and not under pressure. Put one handle grip on a weight scale and apply pressure downward against opposite handle. Observe the highest-pressure reading. 2. If tool needs adjustment, turn the preload adjustment screw. To increase preload setting, tighten (CW) the screw slightly, to decrease loosen (CCW) the screw. The preload should be 30-35 LBS. 3. Recheck the preload after making a crimp. Check the crimp specifications after tool handle preload force is adjusted. Tool Calibration A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated before recalibration to ensure consistent measurements. Handle preload is factory set to 30-35 LBS. See How to Adjust Tool Preload, see Figure 7 to recalibrate. Wire Range “X” Dimension Conductor Crimp AWG mm² Mean Go No Go 8 10.00 .170 .165 .176 6 16.00 .240 .235 .246 4 25.00 .330 .325 .336 2 35.00 .378 .373 .384 AWG pin gauge readings are taken from nests marked “INS.” RATCHET RELEASE LEVER PUSH FORWARD TO RELEASE Figure 6 PRELOAD ADJUSTMENT SCREW HANDLE GRIPS PRELOAD ADJUSTMENT SCREW JAWS FULLY CLOSED Figure 7 PIN GAUGE IN CONDUCTOR CRIMP “CONFINING” CRIMP X |
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