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69151-1 Datasheet(PDF) 2 Page - Tyco Electronics |
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69151-1 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 10 page 408-1559 Hand Crimping Tools Rev P 2 of 10 Tyco Electronics Corporation CONNECTOR TYPE WIRE TYPE WIRE SIZE [AWG] PIDG Terminals and Splices Solid or Stranded Copper 30-14 PIDG Insulation Restricting Nylon Termi nals Stranded Copper 26-14 PIDG Radiation Resistant Terminals and Splices Stranded Copper 27-14 PIDG FASTON* Receptacles, Part Nos 641321-1 (.187 Series) and 641324-1 (.110 Series) Stranded Copper 26-24 PLASTI-GRIP Terminals Solid or Stranded Copper 22-14 PLASTI-GRIP Butt Splices Solid or Stranded Copper 26-22 Spare Wire Caps Stranded Copper 22-14 Figure 2 The crimping areas bottom before the crimping tool ratchet releases. This is a design feature that assures maximum tensile performance of the crimp. Do NOT re-adjust the ratchet. 3. CRIMPING PROCEDURE Refer to Section 5 for information on the insulation crimp adjustment. 3.1. For PIDG and PLASTI-GRIP Terminals and Splices 1. Strip the wire to the dimension provided in Figure 3, being careful to avoid nicking or damaging the conductor(s). Do NOT use wire with nicked or missing conductors. 2. Open the tool jaws by closing the tool handles until the ratchet releases, then allow the handles to open fully. 3. Place the terminal or splice in the dies as shown in Figure 4 or Figure 5. 4. Close the tool handles until the terminal or splice is held firmly in place. Do NOT deform the terminal or splice wire barrel. 5. Insert properly stripped wire(s) into the terminal or splice, as shown in Figure 4 or Figure 5. Do NOT allowwire insulation to enter the terminal or splice wire barrel. 6. Complete the crimp by closing the tool handles until the ratchet releases. 7. Release the tool handles, allow the handles to open fully, and remove the crimped terminal or splice. 8. To crimp the other half of a splice, re–position the uncrimped half of the splice in the tool as shown in Figure 5. Follow the procedure used to crimp the first splice half. 9. Refer to Section 4 and Figure 7 for terminal and splice crimp inspection procedure. 3.2. For Spare Wire Caps 1. Strip the wire to the dimensions provided in Figure 3. Do NOT use wire with nicked or missing conductors. Make sure that the color coding on the spare wire cap and the tool match. 2. Place the crimping tool’s insulation adjustment pins in the No. 3 position. 3. Close the tool handles until the crimping jaws partially close, but leave enough space for the cap to be inserted between the dies. 4. Raise the locator so that the end of the cap rests against the recessed surface of the locator, as shown in Figure 6. 5. Close the tool handles until the cap is held firmly in place. Do NOT deform the cap wire barrel. 6. Insert the properly stripped wire into the cap until the wire bottoms. 7. Hold the wire in position and complete the crimp by closing the tool handles until the ratchet releases. 8. Release the tool handles, allow the handles to open fully, and remove the crimped spare wire cap. 9. Refer to Section 4 and Figure 7 for spare wire cap crimp inspection procedure. CAUTION ! NOTE i CAUTION ! CAUTION ! CAUTION ! NOTE i |
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