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169485 Datasheet(PDF) 5 Page - Tyco Electronics |
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169485 Datasheet(HTML) 5 Page - Tyco Electronics |
5 / 10 page 408-1559 Hand Crimping Tools 5 of 10 Rev P Tyco Electronics Corporation Figure 5 Butt Splices C" B" PIDG Splice B" Equals Wire Barrel C" Equals Insulation Barrel C" B" PLASTI-GRIP Splice Window Indent Wire Stop Wire Stop Window Indent Locator Seats in Window Indent of Splice First Crimp End of Wire Conductor Butts Against Splice Wire Stop Insulation CrimpAdjustment Pins in No. 3 Position Second Crimp Locator Seats in Window Indent of Splice End of Wire Conductor Butts Against Splice Wire Stop 4. CRIMP INSPECTION Inspect crimped terminals and splices by checking the features described in Figure 7. Terminals and splices not meeting these conditions should NOT be used. 5. INSULATION CRIMP ADJUSTMENTS 5.1. For PIDG Terminals and Splices PIDG terminalsand splicesfeature a wire insulation grip." The insulation crimping section of the hand tool has three positions: 1 (tight), 2 (medium), and 3 (loose). To adjust the section: Figure 6 Spare Wire Caps Wire Barrel Locator Insulation Adjustment Pins in No. 3 Position Wire Bottoms in Cap Raise Locator so that End of Cap Rests Against Recessed Surface of Locator 1. Insert the insulation crimp adjustment pins into the No. 3 position. Refer to Figure 1 or Figure 5. 2. Place the terminal or splice into the crimping jaws as shown in Figure 4 or Figure 5. 3. Insert the UNSTRIPPED wire into ONLY the insulation barrel (refer to Figure 4 or Figure 5) portion of the terminal or splice. 4. Close the tool handles to complete the crimp. 5. Remove the crimped terminal or splice and check the insulation crimp by bending the wire back and forth once. The terminal or splice should retain its grip on the wire insulation. If the wire pulls out, set the insulation crimp adjustment pins to the next higher position (No. 2). 6. Perform another crimp and repeat the adjustment as necessary until the correct insulation grip is attained. Do not use a tighter setting than required. Make sure that both insulation crimp adjustment pins are in the same position. 5.2. For PLASTI-GRIP Terminals and Splices PLASTI-GRIP terminalsand splicesfeature a wire insulation support" only. The terminal or splice insulation should ideally be in contact with the wire insulation. 1. Set adjustment pins in position No. 3 for wire having a large insulation diameter. 2. Set adjustment pins in position No. 2 for wire having a medium insulation diameter. 3. Set adjustment pins in position No. 1 for wire having a small insulation diameter. Make sure that both insulation crimp adjustment pins are in the same position. NOTE i CAUTION ! NOTE i CAUTION ! |
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