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ISL9220A Datasheet(PDF) 11 Page - Intersil Corporation

Part # ISL9220A
Description  Switching Charger for 1-Cell and 2-Cell Li-ion Batteries
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Manufacturer  INTERSIL [Intersil Corporation]
Direct Link  http://www.intersil.com/cda/home
Logo INTERSIL - Intersil Corporation

ISL9220A Datasheet(HTML) 11 Page - Intersil Corporation

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ISL9220, ISL9220A
11
FN6936.3
February 16, 2012
STAT1 and STAT2 are configured to indicate various charging
conditions as given in Table 1.
A fault status is triggered under one of these conditions:
1. VBAT > VOUT_OVP threshold
2. Timeout occurs before the EOC current has been reached
To exit the fault mode, the input power has to be recycled, or the
EN pin is toggled to HI and back to LO.
Applications Information
Power-On Reset (POR)
The ISL9220, ISL9220A resets itself as the input voltage rises
above the POR rising threshold. The internal oscillator starts to
oscillate, the internal timer is reset, and the charger begins to
charge the battery. The STAT1/2 pins will indicate the operating
condition according to Table 1.
Trickle Charge
If the battery voltage is below the trickle charge threshold, the
ISL9220, ISL9220A delivers a small current to charge the battery
until the battery voltage reaches the fast charge threshold value.
There are two trickle charge thresholds. The first threshold,
VPCHG1, is to pre-charge a deeply discharged battery or short
circuit. The second threshold, VPCHG2 is for batteries discharged
to a voltage range from 2.5V to 3V. When VBAT is below VPCHG1,
the ISL9220, ISL9220A operates as a linear regulator, providing
a 50mA constant current to output. When VBAT reaches VPCHG2,
the ISL9220, ISL9220A starts to operate as a switching charger.
The trickle charge current is programmable by RISET2.
Charge Cycle
A charge cycle consists of three charge modes: trickle mode,
constant current (CC) mode, and constant voltage (CV) mode. The
charge cycle always starts with the trickle mode until the battery
voltage stays above VMIN (3.0V typical). If the battery voltage
stays below VMIN, the charger stays in the trickle mode. The
charger operates in CC mode after the battery voltage is above
VMIN. As the battery-pack terminal voltage rises to the final
charge voltage, the CV mode operation begins. Since the battery
terminal voltage is regulated at the constant output voltage in
the CV mode, the charge current begins to drop. After the charge
current drops below the end-of-charge level, which is
programmed by RISET2. The ISL9220, ISL9220A indicates the
end-of-charge (EOC) with STAT1 and STAT2 and terminates the
charge. The following events initiate a new charge cycle:
•POR
• A new battery being inserted (detected by RTH pin)
• Recovery from an battery over-temperature fault
•The EN pin is toggled from HI-to-LO
Recharge
After a charge cycle completes at a timeout event, charging is
prohibited until the recharge condition (VBAT < VRECHG) is met,
then the charging restarts with the timer reset to zero.
Inductor and Output Capacitor Selection
To achieve better steady state and transient response, ISL9220,
ISL9220A typically uses a 10µH inductor. The peak-to-peak inductor
current ripple can be expressed in Equation 9:
In Equation 9, usually the typical values can be used but to have
a more conservative estimation, the inductance should consider
the value with worst case tolerance; and for switching frequency
fS, the minimum fS from the “Electrical Specifications” table on
page 3 can be used. A worst case for charge current ripple is
when battery voltage is half of the input voltage.
To select the inductor, its saturation current rating should be at
least higher than the sum of the maximum output current and
half of the delta calculated from Equation 9. Another more
conservative approach is to select the inductor with the current
rating higher than the peak current limit.
Another consideration is the inductor DC resistance since it
directly affects the efficiency of the converter. Ideally, the
inductor with the lower DC resistance should be considered to
achieve higher efficiency.
Inductor specifications could be different from different
manufacturers so please check with each manufacturer if
additional information is needed.
For the output capacitor, a ceramic capacitor can be used
because of the low ESR values, which helps to minimize the
output voltage ripple. A typical value of 10µF/10V ceramic
capacitor should be enough for most of the applications and the
capacitor should be X5R or X7R.
Board Layout Recommendations
The ISL9220, ISL9220A is a high frequency switching charger
and hence the PCB layout is a very important design practice to
ensure a satisfactory performance.
The power loop is composed of the output inductor L, the output
capacitor COUT, the SW pin and the PGND pin. It is important to
make the power loop as small as possible and the connecting
traces among them should be direct, short and wide; the same
practice should be applied to the connection of the VIN pin, the
input capacitor CIN and PGND.
The switching node of the converter, the SW pin, and the traces
connected to this node are very noisy, so keep the voltage
feedback trace and other noise sensitive traces away from these
noisy traces.
The input capacitor should be placed as close as possible to the
VIN pin. The ground of the input and output capacitors should be
connected as close as possible as well. In addition, a solid ground
plane is helpful for a good EMI performance.
The ISL9220, ISL9220A employs a thermal enhanced QFN
package with an exposed pad. In order to maximize the current
capability, it is very important that the exposed pad under the
package is properly soldered to the board and is connected to
other layers through thermal vias. More thermal vias and more
ΔI
VBAT 1
VBAT
VIN
-------------
⎝⎠
⎜⎟
⎛⎞
LfS
-----------------------------------------------
=
(EQ. 9)


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