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AN2872 Datasheet(PDF) 9 Page - STMicroelectronics

Part # AN2872
Description  Super wide-range buck converter based on the VIPer16
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Manufacturer  STMICROELECTRONICS [STMicroelectronics]
Direct Link  http://www.st.com
Logo STMICROELECTRONICS - STMicroelectronics

AN2872 Datasheet(HTML) 9 Page - STMicroelectronics

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AN2872
Description
Doc ID 15305 Rev 1
9/23
capacitors are the same, no problem is presented. But in cases where there is a difference
in leakage currents (which is the case in practical applications) this difference will cause the
capacitor with lower leakage to be charged by this difference and the voltage over this
capacitor will rise, risking exceeding the voltage defined in the datasheet. To avoid this
effect, so-called balancing resistors are applied parallel to the electrolytic capacitors. The
correct value of the balancing resistors can be calculated from the difference in the leakage
currents and applied voltage. Unfortunately, the maximum difference in leakage currents is
not defined. It is possible, however, that the calculations for the balancing resistors are
available the technical documentation of some aluminum capacitor manufactures. An
examination of these documents reveals that there is not a single method and each
manufacturer uses different calculation methods, each of which unfortunately can give very
different values. Technical notes describing the calculations of balancing resistors can be
found in Section 6: References: 4, 5, 6, 7. Typically, the value of balancing resistors is in the
range of hundreds of k
Ω to several MΩ.
The drawback of using balancing resistors is the constant input load. The additional
constant load caused by balancing resistors is mainly visible in the standby consumption
and reduction of efficiency at low power SMPS. It is recommended to set the value of the
balancing resistors to the maximum level, respecting the technical recommendations of the
manufacturer of the aluminum capacitors selected.
3.2
Converter schematic
The schematic of the converter is shown in Figure 4. It consists of three sections: an input,
a high voltage DC-DC converter and a linear regulator.
The input sections integrates a rectifier (D3, D4) of the input RMS voltage, an EMI filter (C1,
C2, L1, C3, C4), protection (R1) and bulk capacitors (C3, C4) which store energy for the DC-
DC converter when the input voltage is low. Because there is 500 VAC applied, which
means a DC level over 700 V, the foil and electrolytic capacitors are connected in series.
This is due to the fact that the standard foil safety capacitors are produced for 440 VAC, and
the maximum DC voltage for standard electrolytic capacitors is 450 V. As the electrolytic
capacitors have different leakage current, the balancing resistors (R2, R5, R6, R8) must be
applied to guarantee that the voltage of each capacitor does not exceed the maximum rating
even at maximum input voltage.
Figure 4.
Schematic of the step-down converter based on the VIPer16L
The high voltage DC-DC section is a buck converter based on the VIPer16. It converts the
input high DC voltage stored in capacitors C3 and C4 to output. The high side switch is
R
9 1 kΩ
C
7 1.8 nF
R
2 750 kΩ
R
5 750 k
R
6
750 k
R
8
750 k
C
1
150 nF / X2
D
3
1N4007
L
1
2.2 mH
D
5
STTH108
D
6
15 V
D
2
STTH108
C
3
10 µF / 450 V
C
9
10 µF
/ 35V
C
5
220 µF
/ 25 V
L
2
1 mH
R
1
22
R
4
9.1 k
R
3
24 k
2
J
1
85 - 500 VAC
C
2
150 nF / X2
C
6
10 µF
/ 35 V
1
2
3
J
2
Output
C
8
100 nF
D
1
1N4148
3
1
2
VOUT
VIN
GND
U
2
L78L05
D
4
1N4007
Drain
7
Drain
8
S
1
VDD
2
FB
4
COMP
5
LIM
3
U
1
VIPer16
C
4
10 µF /
450 V
R
7
N.A.
AM00361


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