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ML4428CP Datasheet(PDF) 11 Page - Micro Linear Corporation

Part # ML4428CP
Description  Sensorless Smart-Start??BLDC PWM Motor Controller
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Manufacturer  MICRO-LINEAR [Micro Linear Corporation]
Direct Link  http://www.microlinear.com
Logo MICRO-LINEAR - Micro Linear Corporation

ML4428CP Datasheet(HTML) 11 Page - Micro Linear Corporation

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11
ML4428
START-UP SEQUENCING
When the motor is initially at rest, it is generating no
back-EMF. Because a back-EMF signal is required for
closed loop commutation, the motor must be started by
other means until a velocity sufficient to generate some
back-EMF is attained.
Start
For RCVCO voltages of less than 0.6V the ML4428 will
send 6 sample pulses to the motor to determine the rotor
position and drive the proper windings to produce desired
rotation. This will result in motor acceleration until the
RCVCO pin achieves 0.6V and closed loop operation
begins. This technique results in zero reverse rotation and
minimizes start-up time. The sample time pulses are set by
CSNS and the initial sample interval is set by RINIT. This
sense technique is not effective for air core motors, since a
minimum of 30% inductance difference must occur when
the motor moves.
Direction
The direction of motor rotation is controlled by the
commutation states as given in Table 1. The state
sequence is controlled by the F/R.
Run
When the RCVCO pin exceeds 0.6V the device will enter
run mode. At this time the motor speed should be about
8% FRPMMAX and be high enough to generate a
detectable BEMF and allow closed loop operation to
begin. The commutation position compensation has been
previously discussed.
The motor will continue to accelerate as long as the
voltage on the RCVCO is less than the voltage on VSPEED.
During this time the motor will receive full N-channel
drive limited only by ILIMIT. As the voltage on RCVCO
approaches that of VSPEED the CISC capacitor will charge
and begin to control the gate drive to the N-channel
transistor by setting a level for comparison on the 25kHz
PWM saw tooth waveform generated on CPWM. The
compensation of the speed loop is accomplished on CSC
and on CISC which are outputs of transconductance
amplifiers with a gm = 2.3
¥ 10–4 .
Figure 8. Speed Control Block Diagram.
+
+
MODE
SELECT
ISNS
RCVCO
VSPEED
CSC
CISC
8
20
1
CPWM 6
21
5
+
0.23mmho
0.23mmho
LEVEL
SHIFT
+1.4V
LINEAR CONTROL
TO LOW-SIDE
GATE DRIVE
PWM CONTROL
TO COMMUTATION
LOGIC
Figure 7. ILIMIT Output Off-Time vs. COS.
Note: 100pF gives 10µs, 200pF gives 20µs, etc.
0
100
200
300
400
500
60
50
40
30
20
10
0
CIOS (pF)
Slope
dT
C
dV
i
V
A
k
==
=
µ
=
5
50
100
Speed Control
The speed control section of the ML4428 is detailed in
Figure 8. The two transconductance amplifiers with
outputs at CSC and CISC each have a gm of 0.23mmhos.
The bandwidth of the current feedback component of the
speed control is set at CISC as follows:
f
CC
dB
ISC
ISC
3
45
23 10
2
366 10
=
×
π
=
×
−−
..
For f3dB = 50kHz, CISC would be 730pF. The filter
components on the CSC pin set the dominant pole in the
system and should have a bandwidth of about 10% of the
position filter on the RCVCO pin. Typically this is in the 1
to 10Hz range.


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