408-32087

Rev K

10 of 17

TOOL

TERMINAL

WIRE

SIZE

(AWG)

HYDR

HEAD

DIE

SET

HYDR

PUMP

PUMP

VOLT

HYDR

PRESS

NEST

WIRE

SUPPORT

ANVIL

WIRE

SUPPORT

ANVIL

TONGUE

SUPPORT

(STRAIGHT

TONGUE)

TE PART

NO.

DESCRIPTION

4/0

58422-1

314948-3

69120-2

220

8200

2217323-7

2217324-8

2217326-8

2102968-1

Flag

4/0

58422-1

314948-3

69120-2

220

8200

2217323-7

2217324-8

---

2102976-1

Bent (90°) Flag

4/0

58422-1

314948-3

69120-2

220

8200

2217323-7

2217324-8

2217326-8

2226097-1

Hammerhead

4/0

58422-1

314948-3

69120-2

220

8200

2217323-7

2217324-8

---

2226101-1

Bent (90°) Hammerhead

4/0

58422-1

314948-3

69120-2

220

8200

2217323-7

2217324-8

2217326-8

2102575-1

Straight, Single Hole

4/0

58422-1

314948-3

69120-2

220

8200

2217323-7

2217324-8

---

2226085-1

Splice, Butt

4/0

1752787-1

314948-3

1804700-1

110

10000

2217323-7

2217324-8

2217326-8

2102583-1

Straight, Dual Hole

4/0

1752787-1

314948-3

1804700-1

110

10000

2217323-7

2217324-8

2217326-8

2102968-1

Flag

4/0

1752787-1

314948-3

1804700-1

110

10000

2217323-7

2217324-8

---

2102976-1

Bent (90°) Flag

4/0

1752787-1

314948-3

1804700-1

110

10000

2217323-7

2217324-8

2217326-8

2226097-1

Hammerhead

4/0

1752787-1

314948-3

1804700-1

110

10000

2217323-7

2217324-8

---

2226101-1

Bent (90°) Hammerhead

4/0

1752787-1

314948-3

1804700-1

110

10000

2217323-7

2217324-8

2217326-8

2102575-1

Straight, Single Hole

4/0

1752787-1

314948-3

1804700-1

110

10000

2217323-7

2217324-8

---

2226085-1

Splice, Butt

4/0

1752787-1

314948-3

69120-2

220

10000

2217323-7

2217324-8

2217326-8

2102583-1

Straight, Dual Hole

4/0

1752787-1

314948-3

69120-2

220

10000

2217323-7

2217324-8

2217326-8

2102968-1

Flag

4/0

1752787-1

314948-3

69120-2

220

10000

2217323-7

2217324-8

---

2102976-1

Bent (90°) Flag

4/0

1752787-1

314948-3

69120-2

220

10000

2217323-7

2217324-8

2217326-8

2226097-1

Hammerhead

4/0

1752787-1

314948-3

69120-2

220

10000

2217323-7

2217324-8

---

2226101-1

Bent (90°) Hammerhead

4/0

1752787-1

314948-3

69120-2

220

10000

2217323-7

2217324-8

2217326-8

2102575-1

Straight, Single Hole

4/0

1752787-1

314948-3

69120-2

220

10000

2217323-7

2217324-8

---

2226085-1

Splice, Butt

Figure 3 (end)

2. Cut the end of the wire perpendicular to the wire; the shape of the wire may be distorted, but can be

formed back into a circular shape.

3. Strip the wire according to the Application Specification 114-32098. DO NOT nick or cut the wire

strands.

4. There are two approved methods for crimping the terminals and splices using these die assemblies

and hydraulic crimping heads when not using the spring-loaded tongue support. These two methods

are as follows. The spring-loaded tongue support will interfere with the terminal while loading the

terminal using these procedures.

4.2. Terminal

IMPORTANT: To ensure a quality crimp, gage the die assembly at the beginning of a run, after changing a die

assembly

— and then periodically during the run. Refer to Paragraph 6.2 for gaging instructions.

NOTE

Terminals are pre-lubed to reduce sticking of the terminal in the dies.

The first (preferred) method is:

1. Insert the properly stripped wire fully into the wire barrel of the terminal. Ensure that there are no

exposed strands.