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408-4051 Datasheet(PDF) 3 Page - TE Connectivity Ltd |
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408-4051 Datasheet(HTML) 3 Page - TE Connectivity Ltd |
3 / 4 page 408-4051 3 of 4 Rev D Figure 3 4. CRIMPING PROCEDURE NOTE This tool is provided with a crimp adjustment feature. Initially, the crimp height should be verified as specified in Figure 4. Refer to Section 5, Crimp Height Inspection, and Section 6, Crimp height Adjustment, to verify crimp height before using the tool to crimp desired contacts and wire sizes. Refer to the table in Figure 1 and select wire of the specified size and insulation diameter. Strip the wire to the length indicated in Figure 1, taking care not to nick or cut wire strands. Select an applicable contact and identify the appropriate crimp section according to the wire size markings on the tool. Refer to Figure 3 and proceed as follows: 1. Hold the tool so that the back (wire side) is facing you. Squeeze tool handles together and allow them to open fully. 2. Holding the contact by the mating end, insert the contact - insulation barrel first - through the front of the tool and into the appropriate crimp section. 3. Position the contact so that the mating end of the contact is on the locator side of the tool. Refer to Figure 3. Butt the contact shoulder against the locator. CAUTION Do not attempt to crimp an improperly positioned contact. 4. Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position. Do NOT deform insulation barrel or wire barrel. 5. Fully insert the stripped wire into the contact as shown in Figure 3. 6. While holding the wire in place, squeeze the tool handles together until ratchet releases. Allow the tool handles to open, and remove the crimped contact. 7. Check the contact's crimp height as described in Section 5, Crimp Height Inspection. If necessary, adjust the crimp height as described in Section 6, CRIMP HEIGHT ADJUSTMENT. 5. CRIMP HEIGHT INSPECTION This inspection requires the use of a micrometer with a modified anvil. NOTE TE does not manufacture or market these gages. However, TE recommends the modified micrometer (Crimp Height Comparator RS-1019-5LP). Proceed as follows: 1. Refer to Figure 4 and select a wire (maximum size) for each crimp section listed. 2. Refer to Section 4, CRIMPING PROCEDURE, and crimp the contact(s) accordingly. Contact (Typ) Strip Length Wire Inserted In Contact Contact Shoulder Against Locator Back of Tool (Wire Side) Locator Wire NOTE i ! NOTE i |
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