408-6803

Rev C

4 of 4

1. Install dies according to Paragraph 3 and the instruction sheet packaged with the dies.

2. Select wire and terminal or splice appropriate for the dies being used.

3. Place terminal or splice in dies according to instruction sheet packaged with dies.

4. Perform crimping procedure as described in Steps 3 through 5 of Paragraph 4. Do NOT release

hydraulic pressure at this time.

5. Check the clearance between bottoming surfaces of crimping dies. If clearance is 0.0254 mm

[.001 in.] or less, bottoming is satisfactory. If clearance exceeds 0.0254 mm [.001 in.], the dies are

considered as not bottoming (see Paragraph 6, REPAIR).

If the tool conforms to these inspection procedures, lubricate it with a THIN coat of any good SAE No.20

motor oil and return it to service.

6. REPLACEMENT AND REPAIR

Customer-replaceable parts are listed in Figure 3. A complete inventory should be stocked and controlled to

prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by

TE to ensure quality and reliability. Order replacement parts through your TE Representative, or call

1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

For customer repair service, contact a TE Representative at 1-800-526-5136.

7. REVISION SUMMARY

TOOL SPECIFICATIONS

REPLACEMENT PARTS

DIMENSION

WEIGHT

ITEM

PART NO.

DESCRIPTION

QTY PER ASSY

A

15.4 [6.0]

5.7 kg [12.5 lb]

1

301555

SPACER

1

B

571.5 [22.5]

2

301556

SPRING

1

C

79.25 [3.12]

3

23057-6

PLUNGER, Ball

1

4

302312

PIN, Hinge

1

5

21045-9

RING, Retaining

2

6

306209-3

PIN, Latch

1

7

5-21006-0

SETSCREW, 10-32 X ¼ L

1

Figure 3

C

B

A

(Fully

Closed)

1

4

5

2

3

6

3