408- 2353

Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts

Rev B

10

of 12

Tyco Electronics Corporation

Suggested Plug Gage Design - Bar Crimp

Suggested Plug Gage Design - Rectangular Crimp

GO Dim.

“B” Dia.

NO--GO Dim.

NO--GO Dim.

GO Dim.

“B” Dia.

50.8 [2.00]

Min. Typ.

Bar Crimp

Closure

Configuration

Rectangular

Crimp Closure

Configuration

“G” Dia.

“G” Dia.

50.8 [2.00]

Min. Typ.

DIE

SET

GAGE ELEMENT DIMENSIONS

(“B” DIA)

DIE

SET

GAGE ELEMENT DIMENSIONS

(“G” DIA)

SET

GO

NO--GO

SET

GO

NO--GO

68034

5.512--5.519

[.2170--.2173]

5.763--5.766

[.2269--.2270]

68034

12.624--12.631

[.4970--.4973]

12.977--12.979

[.5109--.5110]

68035

6.172--6.180

[.2430--.2433]

6.424--6.426

[.2529--.2530]

68035

13.945--13.952

[.5490--.5493]

14.298--14300

[.5629--.5630]

68036

6.960--6.967

[.2740--.2743]

7.211--7.214

[.2839--.2840]

68036

15.596--15.603

[.6140--.6143]

15.949--15.951

[.6279--.6280]

68037

7.874--7.882

[.3100--.3103]

8.125--8.128

[.3199--.3200]

68037

17.526--17.534

[.6900--.6903]

17.879--17.882

[.7039--.7040]

68037--1

7.239--7.247

[.2850--.2853]

7.490--7.493

[.2949--.2950]

68037--1

16.332--16.340

[.6430--.6433]

16.685--16.688

[.6569--.6570]

68043

1.702--1.709

[.0670--.0673]

1.953--1.956

[.0769--.0770]

68043

4.1191--4.199

[.1650--.1653]

4.544--4.547

[.1789--.1790]

68044

2.007--2.014

[.0790--.0793]

2.258--2.260

[.0889--.0890]

68044

5.258--5.265

[.2070--.2073]

5.611--5.613

[.2209--.2210]

68045

2.464--2.471

[.0970--.0973]

2.715--2.718

[.1069--.1070]

68045

5.715--5.723

[.2250--.2253]

6.068--6.071

[.2389--.2390]

68046

2.718--2.725

[.1070--.1073]

2.969--2.972

[.1169--.1170]

68046

6.629--6.637

[.2610--.2613]

6.982--6.985

[.2749--.2750]

68047

3.404--3.411

[.1340--.1343]

3.655--3.658

[.1439--.1440]

68047

7.925--7.932

[.3120--.3123]

8.278--8.280

[.3259--.3260]

68048

3.835--3.843

[.1510--.1513]

4.087--4.089

[.1609--.1610]

68048

8.865--8.872

[.3490--.3493]

9.218--9.220

[.3629--.3630]

68049

4.343--4.351

[.1710--.1713]

4.595--4.597

[.1809--.1810]

68049

9.881--9.888

[.3890--.3893]

10.233--10.236

[.4029--.4030]

68050

4.8511--4.859

[.1910--.1913]

5.103--5.105

[.2009--.2010]

68050

11.201--11.209

[.4410--.4413]

11.554--11.557

[.4549--.4550]

Figure 7

If both the bar crimp and the rectangular crimp

closures meet the plug gage conditions, the closures

may be considered dimensionally correct and should

be lubricated with a thin coat of any good SAE 20

motor oil. If the dies do NOT conform, the dies must

be replaced or repaired before returning them to

service. See Section 6, REPAIR.

For additional information concerning the use of the

plug gage, refer to Instruction Sheet 408--7424.