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217345-1 Datasheet(PDF) 3 Page - Tyco Electronics |
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217345-1 Datasheet(HTML) 3 Page - Tyco Electronics |
3 / 6 page 408- 4105 Straight Action Crimpers 217200- [ ] 3 of 6 Rev C Tyco Electronics Corporation 4. MAINTENANCE AND INSPECTION It is recommended that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. To avoid personal injury, ALWAYS disconnect the main air supply and electrical supply (if applicable) of the pneumatic tool system before performing maintenance or inspection. 4.1. Daily Maintenance It is recommended that each operator be responsible for the following steps of daily maintenance: 1. Remove dust, moisture, and other contaminants with a clean, soft brush, or a lint--free cloth. DO NOT use objects that could damage the crimper. 2. Make sure that all pins, rings, and other components are in place and secure. 3. Make certain all surfaces are protected with a thin coat of any good SAE 20 motor oil. DO NOT oil excessively. 4. When the crimper is not in use, store it in a clean, dry area. 4.2. Periodic Inspection Regular inspections should be performed by quality--control personnel. A record of scheduled inspections should remain with the crimper or be supplied to supervisory personnel responsible for the crimper. Though recommendations call for at least one inspection a month, the frequency should be based on amount of use, working conditions, operator training and skill, and your established company policies. 4.3. Visual Inspection 1. Remove all lubrication and accumulated film by immersing the crimper in a suitable commercial degreaser that will not affect paint or plastic. 2. Make certain all components are in place. If replacements are necessary, refer to Section 7, REPLACEMENT AND REPAIR. 3. Check all bearing surfaces for wear. Replace worn parts. 4.4. Lubrication Lubricate all pins, pivot points, and bearing surfaces with a high--quality grease. Recommendations are for the use of Dow Corning Molykote paste, which is a commercially available lubricant. Lubricate according to the following schedule. SAE is a trademark of SAE International Corporation. Dow Corning and Molykote are registered trademarks of Dow Corning Corporation. Crimper used in daily production — lubricate daily Crimper used daily (occasional) — lubricate weekly Crimper used weekly — lubricate monthly 5. OPTION FOR OPERATING CRIMPER WITH NORMALLY CLOSED DIES Straight Action Crimper 217200--1 contains two internal springs (item 18, Figure 5) which spring--load the die holder of the crimper so that the dies are normally open. If it is desired to operate the crimper with the dies normally closed, the two springs (item 18) must be removed. To gain access to the internal die holder and springs, disassemble the crimper in accordance with the instructions in Section 6, CRIMPER DISASSEMBLY AND ASSEMBLY, then proceed as follows: 1. Lift the die holder assembly out from the center housing while being careful that the pins and rollers do not fall out of the links which are connected to the bottom of the die holder. Refer to Figure 4. 2. Insert the optional spring (item 13, Figure 5) between the links on the die holder assembly. First insert one end of the spring into the hole on the inside surface of one link then insert other end of spring into the hole on the inside surface of the other link. 3. While holding the ends of the two links together (compressing the spring), insert the die holder assembly back into the center housing. DO NOT re--install the two springs (item 18, Figure 5). 4. Re--assemble the crimper in accordance with the instructions in Section 6. 6. CRIMPER DISASSEMBLY AND ASSEMBLY These instructions provide disassembly and assembly procedures which are to be used whenever internal parts of the crimper are to be replaced or removed. 6.1. Disassembly (Refer to Figure 4) 1. Obtain a 12.7--mm [.50--in.] thick wooden block with a surface area large enough to accommodate the crimper. Lay the flat side of the crimper (side opposite the plastic switch) on the work surface of the block and mark the block at the approximate locations of the two slotted spring pins that are inserted through the sides of the crimper. Using the marks, drill two 1/4--in. holes through the wooden block. The holes will facilitate driving the slotted spring pins out the bottom of the crimper. 2. Re--position the crimper on the block so that the slotted pins line up with the holes in the block. Using a 1/8--in. punch, drive the slotted pins approximately 6.35 mm [.250 in.] through the crimper housing. DANGER |
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