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408-8959 Datasheet(PDF) 2 Page - Tyco Electronics |
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408-8959 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 3 page 408- 8959 Hydraulic Crimping Head 1752868- 1 Rev B 2 of 3 Tyco Electronics Corporation 1. Back off the self--locking screw in the “C”--head and set screw in the ram (ram must be advanced to gain access to the set screw). Refer to Figure 2. 2. Insert the dies in the “C”--head and ram, ensuring that the flat on each die shank faces the screw. See Figure 2. Self--Locking Screw Figure 2 Ram Set Screw Flat on Shank of Moving Die Faces Set Screw Flat on Shank of Stationary Die Faces Self--Locking Screw 3. Tighten the screws. 4. Slowly close the dies to ensure proper alignment. 5. Complete the cycle and return the ram to the “down” position. B. Die Removal To avoid personal injury, DO NOT accidentally depress the footswitch or handle control when installing or removing dies. Operating the crimping head WITHOUT the dies installed will damage the “C”--head or ram. 1. Back off the self--locking screw in the “C”--head, and remove the stationary die. 2. Raise the ram slightly to gain access to the set screw in the ram. 3. Back off the set screw in the ram, and remove themovingdie. 4. CRIMPING PROCEDURE The following procedure provides only general information concerning crimping. Refer to the instructions packaged with the die set and power unit for detailed information. 1. Insert the terminal or splice in the stationary die according to the instructions packaged with the die set. 2. Activate the power unit to advance the dies and hold the terminal or splice in place. 3. Insert the stripped wire into the terminal or splice. 4. Activate the power unit to complete the crimp. 5. MAINTENANCE AND INSPECTION Make sure hydraulic pressure is released and power supply is disconnected before following the maintenance and inspection procedure, unless otherwise specified in the procedure. 5.1. Inspection The crimping head is assembled and inspected before shipment. It is recommended that the crimping head be inspected immediately upon arrival at your facility, and at regularly scheduled intervals, to ensure that the crimping head has not been damaged during handling. Frequency of inspection depends upon the following: — care, amount of use, and handling of the head — type and size of products crimped — degree of operator skill — environmental conditions Once a year, or every 7,500 cycles (whichever comes first), the crimping head should be returned to Tyco Electronics for magnetic particle inspection. Additionally, inspect and service the crimping head every month or 1,000 cycles, whichever comes first. Inspect the metal surfaces for nicks, cracks, scratches, and excessive wear, especially where sliding contact occurs. Inspect for cracks especially at the corners of the “C“--head and around the top of the cylinder. Refer to Figure 3. DANGER CAUTION ! DANGER |
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