Instruction Sheet

PRO- CRIMPER* III Hand

Crimping Tool Assembly 90683- 1

408--9935

LOC B

1

of 6

E

2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

09 OCT 09 Rev C

with Die Assembly 90683- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Locator Assembly

(Supplied with

Die Assembly)

Ratchet

Adjustment

Wheel

Moving Jaw

Die Assembly

Front of Tool

(Locator Side)

Stationary Jaw

Back of Tool

(Wire Side)

Pivot Pin

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Stationary

Handle

Moving Handle

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and

is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. Tyco Electronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1--800--722--1111.

TE Die Assembly

TE Locator

Contact

Wire

TE Die Assembly

TE Locator

Assembly{

Contact

Family}

Size (AWG)

Insul Dia

Strip Length

90683 2

58515 1

Dynamic D--3000

24--22

1.60 to 2.39

[.063 to .094]

3.30 to 4.32

90683--2

58515--1

Dynamic D 3000

Series Connectors

20

1.80 to 2.59

[.071 to .102]

3.30 to 4.32

[.130 to .170]

{

Supplied with die assembly. Also available separately.

}

Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 90759--1 consists of Die Assembly

90759--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. The die assembly consists of

crimping dies and a locator assembly.

Read these instructions thoroughly before crimping

any contacts.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two

crimping sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

NOTE

i