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3-306131-4 Datasheet(PDF) 2 Page - Tyco Electronics |
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3-306131-4 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 4 page 408-6775 2 of 4 Tyco Electronics Corporation Rev B 3.2. Ferrule 1. Slide the ferrule over the cable braid and contact support sleeve until the ferrule bottoms against the contact body. 2. Insert contact body through the ferrule crimping chamber from the FRONT of the tool. Make sure that the shoulder on the ferrule is against the edge of the ferrule crimping chamber. See Figure 3. Figure 3 3. Holding the contact body and ferrule in place, actuate tool through a complete cycle to crimp the ferrule. 4. Removed contact assembly from tool. 4. MAINTENANCE AND INSPECTION The die assembly is inspected before shipment. Tyco Electronics recommends that the die assembly be inspected immediately upon arrival at your facility to ensure that the die assembly was not damaged during shipment and that it conforms to the dimensions provided in Figure 4. 4.1. Daily Maintenance Tyco Electronics recommends that each operator of the dies be made aware of—and responsible for—the following four steps of daily maintenance: 1. Remove dust, moisture, and other contaminants with a clean brush or a soft, lint– free cloth. Do NOT use objects that could damage the dies. 2. Make sure the proper screws are in place and secured. 3. Make certain all surfaces are protected with a THIN coat of any good SAE 20 motor oil. Do NOT oil excessively. When the dies are not in use, store them in a clean, dry area. 4.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the dies and/or be supplied to supervisory personnel responsible for the dies. The inspection frequency should be based on the amount of use, working conditions, operator training and skill, and established company standards. These inspections should be performed in the following sequence: A. Visual Inspection 1. Remove all lubrication and accumulated film by immersing the dies in a suitable commercial degreaser that will not affect paint or plastic material. 2. Make certain all screws, retaining rings, and die components are in place. If replacements are necessary, refer to parts listed in Figure 5. 3. Check all bearing surfaces for wear. Remove and replace worn components. 4.3. Gaging the Crimping Chamber This inspection requires the use of plug gages conforming to the dimensions provided in Figure 4. Tyco Electronics does not manufacture or market these gages. To gage the crimping chamber, proceed as follows: 1. Remove traces of oil or dirt from the crimping chamber and plug gage. 2. Mate the dies until the crimping surfaces have bottomed; then hold in this position. Do NOT force beyond initial contact. 3. Insert GO element into the crimping chamber; but do not force it. The GO element must pass completely through the crimping chamber. See Figure 4. 4. In the same manner, try to insert the NO–GO element into the crimping chamber. The NO–GO element may enter partially, but must not pass completely through the length of the crimping chamber. See Figure 4. If the crimping chambers conform to the gage inspection, the dies may be considered dimensionally correct and should be lubricated with a THIN coat of any good SAE 20 motor oil. If the crimping chamber does NOT conform to the gage inspection, refer to Section 5 for information on obtaining evaluation and repair. Front of Tool (Hand Crimping Tool 69710-2, Ref) Ferrule Shoulder Against Edge of Ferrule Crimping Chamber Ferrule Against Contact Body |
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