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408-8607 Datasheet(PDF) 4 Page - Tyco Electronics |
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408-8607 Datasheet(HTML) 4 Page - Tyco Electronics |
4 / 6 page 408- 8607 PRO- CRIMPER III Hand Crimping Tool Assembly 91363- 1 Rev A 4 of 6 Tyco Electronics Corporation Figure 3 Locator in Wire Stop Slot Strip Length Contact (Typ) Back of Tool (Wire Side) Wire Locator Contact Support Adjustment Screw for Contact Support 6. CRIMP HEIGHT INSPECTION Crimp height inspection is performed through the use of a micrometer with a modified anvil, commonly referred to as a crimp--height comparator. Tyco Electronics does not manufacture or market crimp--height comparators. Detailed information on obtaining and using crimp--height comparators can be found in instruction sheet 408--7424. Proceed as follows: 1. Refer to Figure 4 and select a wire (maximum size) for each crimp section listed. 2. Refer to Section 5, CRIMPING PROCEDURE, and crimp the contact(s) accordingly. 3. Using a crimp height comparator, measure the wire barrel crimp height as shown in Figure 4. If the crimp height conforms to that shown in the table, the tool is considered dimensionally correct. If not, the tool must be adjusted. Refer to Section 7, RATCHET (Crimp Height) ADJUSTMENT. 7. RATCHET (Crimp Height) ADJUSTMENT (Figure 5 ) 1. Remove the lockscrew from the ratchet adjustment wheel. 2. With a screwdriver, adjust the ratchet wheel from the locator side of the tool. 3. Observe the ratchet adjustment wheel. If a tighter crimp is required, rotate the adjustment wheel COUNTERCLOCKWISE to a higher--numbered setting. If a looser crimp is required, rotate the adjustment wheel CLOCKWISE to a lower--numbered setting. Position Point on Center of Wire Barrel Opposite Seam Modified Anvil “A” .05 [.002] Wire Size AWG (Max.) Crimp Section (Wire Size Marking) Crimp Height Dim. (A) 18 20 -- 18 1.40 [.0055] Figure 4 4. Replace the lockscrew. 5. Make a sample crimp and measure the crimp height. If the dimension is acceptable, replace and secure the lockscrew. If the dimension is unacceptable, continue to adjust the ratchet, and again measure a sample crimp. |
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