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21045-3 Datasheet(PDF) 5 Page - TE Connectivity Ltd |
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21045-3 Datasheet(HTML) 5 Page - TE Connectivity Ltd |
5 / 6 page 408-9767 5 of 6 Rev R Figure 8 6. MAINTENANCE AND INSPECTION Inspect the tool and die set immediately upon arrival at your facility and at regularly scheduled intervals thereafter to ensure that they have not been damaged. When not in use, store the tool with the handles closed in a clean, dry area. Failure to perform daily maintenance and periodic inspection can cause defective modular plug terminations leading to discontinuities on individual wire circuits. 6.1. Daily Maintenance Foreign particles should be cleaned from the tool using a soft, clean, lint-free cloth or brush. Make sure all pins, rings and other retaining hardware is in place, and that the die set is undamaged. Lightly lubricate all pins, pivot points, and bearing surfaces using a good grade SAE 20 motor oil. DO NOT lubricate excessively. DO NOT lubricate surfaces of the die set that contact the product. These areas must be kept clean to ensure a usable modular plug assembly. 6.2. Periodic Inspection It is recommended that the following inspections be conducted at least once a month by quality control personnel. More frequent inspections should be conducted if your work environment, company standards, or amount of tool use indicates the need. A. Visual Inspection 1. Remove the die set from the tool, then remove all lubrication, accumulated film, and debris by immersing the dies and tool head in a mild commercial degreaser. 2. Check for missing or defective pins, rings, or other retaining hardware. Replace parts as necessary. 3. Closely inspect dies for damage, giving special attention to bearing surfaces and surfaces that contact the product. Worn, cracked, pitted, or chipped indenter or nest surfaces, or other obvious wear or damage to the die set or tool head requires removal of the affected part from service. B. Die Closure Inspection The tool and die set is inspected for proper operation before shipment. To ensure uniform performance over the life of the tool, periodically inspect as follows: 1. Insert a properly stripped cable of appropriate type and size into a sample modular plug. Then insert the unterminated cable and plug into the die cavity. 2. Squeeze tool handles together slowly, while watching to ensure indenter bottoms against nest. 3. Release the handles to open the die set, and remove the terminated modular plug assembly. 4. Test the crimp for proper crimp height according to Step 4 in Section 4. If the plug crimp height is within acceptable limits, lightly lubricate the tool and die set. If the crimp height is not within acceptable limits, return the tool (with die set) for evaluation (refer to Section 7). 7. REPLACEMENT AND REPAIR Customer-replaceable parts are provided in Figure 9. A blade replacement kit and hand tool kits are available separately. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through your representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605 or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 Adjusting Flat Oval Cable Stripper Movable Blade Assembly Screw (2 Places) Die Set Must Be Installed in Tool Blade Set-Up Gage (Ref) Replacing Blades in Flat Oval Cable Stripper 6.4 [.25] (Length) Screw (2 Places) Fixed Blade Assembly Beveled Edges of Blades Face Inward Movable Blade Assembly Fixed Blade Support Plate Cable (Ref) Movable Blade Support Plate 9.7 [.38] (Length) Screw (2 Places) CAUTION: DO NOT cycle the tool without the die set in place; otherwise, damage to the stripping blades may occur. ! CAUTION ! CAUTION |
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Similar Description - 21045-3 |
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