408-10039

Rev D

2 of 5

Figure 2

Figure 3

4. Close the tool handles until the ratchet control releases. Allow the handles to open, then remove the

terminal.

5. Inspect the crimped terminal for the dot code on both sides of the terminal according to Figure 2.

CAUTION

Do not use damaged terminals. If a damage is evident, the terminal should be cut from the wire and replaced with a new one.

Do not re-terminate a terminal.

4. INSULATION CRIMP ADJUSTMENT

1. Remove the moving die from the tool.

2. Turn both insulation crimp adjustment spacers so that they fit into the notch in the side of the moving

die for position 3

—loose. See Figure 1.

3. Insert the moving die into the moving die holder.

4. Turn the die holding screw enough to hold the moving die firmly in place. Do not tighten the screw.

5. Insert an unstripped wire into only the insulation barrel of the terminal.

6. Position the terminal in the dies as shown in Figure 3, then close the tool handles until the dies

bottom.

DIE

CRIMPED

TERMINAL

DOT CODE

WIRE

PN

COLOR

CODE

SIZE

(AWG)

STRIP LENGTH

(mm [in.])

576711

Brown

2

24-22

5.56-6.35

[.219-.250]

576720

Gray

1

20

576715

Orange

2

18

576714

Orange

1

16

576716

White

2

14

576742

White

1

12

576723

Black

1

10

7.62-8.38

[.300-.330]

Dot Code (Both Sides of Terminal)

Crimped Terminal

Wire Strip

Length

(See Table)

Insulation

Barrel

Wire

Barrel

Terminal Wire

Barrel Resting

Against Locator

Locator

Insulation Barrel

Crimping Chamber

Wire Barrel

Crimping Chamber

Note: To locate terminal,

pull locator down slightly.