81-3207 datasheet(10/12 Pages) TEC

Part #	81-3207

Description	Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

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Manufacturer	TEC [TE Connectivity Ltd]

Direct Link	http://www.te.com/usa-en/home.html

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10 / 12 page

408-6788

10 of 12

Rev L

9.1. Daily Maintenance

1. Remove dust, moisture, and other contaminants

from the tool with a clean brush or a soft, lint-free

cloth. Do NOT use objects that could damage the

tool.

2. Make sure that the proper retaining pins are in

place and are secured with the proper retaining

rings.

3. Make certain that all pins, pivot points, and

bearing surfaces are protected with a THIN coat of

any good SAE 20 motor oil. Do NOT oil excessively.

4. When the tool is not in use, keep the handles

closed to prevent objects from becoming lodged in

the crimping chambers and store the tool in a clean,

dry area.

9.2. Periodic Inspection

Regular inspections should be performed by quality

control personnel. A record of scheduled inspections

should remain with the tool and/or be supplied to

supervisory personnel responsible for the tool. Though

recommendations call for at least one inspection per

month, the inspection frequency should be based on

the amount of use, working conditions, operator

training and skill, and established company standards.

These inspections should be performed in the

following sequence:

A. Visual Inspection

1. Remove all lubrication and accumulated film by

immersing the tool (handles partially closed) in a

suitable commercial degreaser that will not affect

paint or plastic material.

2. Make certain that all retaining pins are in place

and are secured with retaining rings. If

replacements are necessary, refer to Section 10,

REPLACEMENT AND REPAIR.

3. Inspect crimping chambers for pitted or chipped

surfaces.

4. Close the tool handles until the ratchet releases,

then allow handles to open freely. If they do not

open quickly and fully, the spring is defective and

must be replaced. Refer to Section 10,

REPLACEMENT AND REPAIR.

B. Gaging the Crimping Chambers

This inspection requires the use of a plug gage

conforming to the dimensions listed in Figure 17. TE

does not manufacture or market these gages. To gage

the crimping chambers, proceed as follows:

1. Insert Die Set 312253-1 as described in

Section 5, TOOL SETUP. Do NOT insert the locator.

2. Close the tool handles until the ram touches the

stop surfaces. Refer to Figure 17.

Figure 17

3. Align the GO element of the gage with the

crimping chamber so that the top and bottom of the

gage align with the surfaces of the die inserts and

ram.

4. Push the element straight into the crimping

chamber without using force. The GO element must

pass completely through the crimping chamber as

shown in Figure 17.

GAGE ELEMENT DIAMETERS

GO

NO-GO

15.915-15.920 [.6266-.6268]

16.078-16.083 [.6330-.6332]

Suggested Plug Gage Design

63.5 [2.5] (Typ)

6.35 ±0.25 [.25 ±.01]

12.7 [.50]

NO-GO

GO

Inspection of Crimping Chamber

Top of Ram

Crimping Chamber

16.0 ±0.08

[.630 ±.003]

Stop

Surface

GO Element

NO-GO Element

Crimping

Chamber

Crimping

Chamber

12.2±0.25

[.48 ±.010]

GO element must

pass completely

through the

crimping chamber.

NO-GO element may

enter partially, but must

not pass completely

through the crimping

chamber.

Die Inserts

312253-1

(Required)

GO/NO-GO

Gage

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