408-6788

11 of 12

Rev L

5. Align the NO-GO element and try to insert it

straight into the crimping chamber. The NO-GO

element may start entry, but must not pass

completely through the crimping chamber, as shown

in Figure 17.

If the crimping chamber conforms to the gage

inspection, the tool is considered dimensionally

correct. If the crimping chamber does not conform to

the inspection, the tool must be repaired before

returning it to service. Refer to Section 10,

REPLACEMENT AND REPAIR.

For additional information concerning the use of the

plug gage, refer to Instruction Sheet 408-7424.

C. CERTI-CRIMP Hand Crimping Tool Ratchet Control

Inspection

Obtain a .0254 mm [.001 in.] shim that is suitable for

checking the clearance between the ram and stop

surfaces. To inspect the ratchet:

1. Squeeze the tool handles together until the

ratchet releases. Allow the handles to open FULLY.

2. Place the shim between the top of the ram and

the stop surfaces.

3. Support the shim and squeeze the tool handles

together until the ratchet releases, then HOLD the

tool handles in this position.

4. Check the clearance between the ram and the

stop by trying to remove the shim. If shim cannot be

removed, lubricate it with a THIN coat of any good

SAE 20 motor oil and return it to service. If the shim

can be removed, the ratchet is out of adjustment

and must be repaired. Refer to Section 10,

REPLACEMENT AND REPAIR.

10. REPLACEMENT AND REPAIR

Customer-replaceable parts for the cable preparation

kit are listed in Figure 18, and customer-replaceable

parts for the hand crimping tool are listed in Figure 19.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Replacement parts can be ordered

from:

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

Parts other than those specified in Figures 18 and 19

must be replaced to ensure correct operation of the

tool. For customer repair service, please contact an

TE Representative at 1-800-526-5136.

Figure 18

11. REVISION SUMMARY

CABLE PREPARATION KIT REPLACEMENT PARTS

TE

PART

NUMBER

MILITARY

PART

NUMBER

22520/

DESCRIPTION

59980-1

36-01

Hand TooL (Locator and Dies Not

Included with Tool)

220220-2

36-06

Plug Locator without Center Contact

220221-2

36-04

Plug Locator with Center Contact

220222-2

36-05

Jack Locator

312253-1

36-03

Dies (2 for RG-402 Cable)

312253-2

36-02

Dies (2 for RG-405 Cable)

21027-6

---

Hex Wrench, .0938-in.

311395-1

36-09

Cutoff Fixture

311396-1

36-07

Cable Dressing Fixture

312317-1

36-08

Trimmer Tool

220224-1

36-10

90_ Bending Fixture Assembly

311386-3

36-13

Bend Segment, RG-405,

3.18 mm [.125 in.] Radius

311386-2

36-12

Bend Segment, RG-402,

6.35 mm [.250 in.] Radius

311386-1

36-11

Bend Segment, RG-402,

3.18 mm [.125 in.] Radius

311392-1

36-10

Bend Tool Holder

312067-1

36-10

Conforming Block

307581-1

36-10

Limiting Pin

13126-1

---

Carrying Case

13127-1

---

Case Insert