408- 9240

Clinching Tool 91117- 6

Rev C

2

of 3

Tyco Electronics Corporation

Figure 3

Tool Lower

Jaw

Rear of Pin Header

530744 (Ref)

Rivet 534164--2

(Ref)

Key Cavity

External Key

530721 (Ref)

Punch Tip

Tool Upper

Jaw

3. Open tool handles and position tool

perpendicular to pin header.

4. Place lower jaw against rivet and rear of header,

and close tool punch tip through key mounting

hole.

5. Squeeze tool handles together until key presses

into cavity and jaws are bottomed.

6. Remove tool and, if required, repeat these

procedures on the other end of header. Be sure

that the key is properly oriented.

4. MAINTENANCE AND INSPECTION

The clinching tool should be inspected immediately

upon arrival at your facility to ensure that the tool has

not been damaged during handling. The tool should

also be inspected at regularly scheduled intervals to

ensure proper operation of the tool.

4.1. Daily Maintenance

It is recommended that each operator of the tool be

made aware of—and responsible for—the following

steps of daily maintenance.

1. Remove dust, moisture, and other contaminants

with a clean brush, or a soft lint--free cloth.

2. Make sure that the proper retaining pins are in

place and secured with the proper retaining rings.

SAE is a trademark of SAE International Corporation.

3. Be sure all pins, pivot points, and bearing

surfaces are protected with a THIN coat of SAE 20

motor oil. DO NOT oil excessively.

5. REPLACEMENT AND REPAIR

Customer--replaceable parts are listed in Figure 4.

A complete inventory should be stocked and

controlled to prevent lost time when replacement of

parts is necessary. Parts other than those listed

should be replaced by Tyco Electronics to ensure

quality and reliability. Order replacement parts

through your representative, or call 1--800--526--5142,

or send a facsimile of your purchase order to

717--986--7605, or write to:

CUSTOMER SERVICE (038--035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105--3608

For customer repair service, call 1--800--526--5136.

6. REVISION SUMMARY

Revisions to this instruction sheet include:

S

Updated document to corporate requirements