408-1601

Rev J

2 of 5

Figure 2

5. Insert stripped wire into wire barrel from BACK side of tool. Make sure insulation does NOT enter wire

barrel.

6. Holding wire in place, squeeze tool handles together FULLY. Open tool handles.

7. To crimp the wire insulation, center the receptacle insulation barrel in the insulation crimping chamber.

The wire must extend from the BACK side of the tool, as shown in Figure 3B.

8. Holding receptacle in place, squeeze tool handles together FULLY. Open tool handles and remove

crimped receptacle.

Figure 3

3.2. Flag Receptacle

1. Hold tool so that the FRONT side is facing you.

2. Open tool handles and center receptacle wire barrel in the “FLAG” crimping chamber. The receptacle

should be angled at approximately 45° and the Tab-Lok tab must rest on the crimping jaw. See Figure

4A.

3. Holding receptacle in place, squeeze tool handles until the Tab-Lok tab is inserted through the slot in

the bottom of the wire barrel. Do NOT deform wire barrel.

4. Insert stripped wire into wire barrel from the BACK side of the tool. Be sure the insulation does NOT

enter the wire barrel.

5. Holding wire in place, squeeze tool handles together FULLY. Open tool handles.

6. To crimp the wire insulation, center the receptacle insulation barrel in the insulation crimping chamber,

as shown in Figure 4B.

7. Holding wire in position, squeeze tool handles FULLY. Open tool handles and remove crimped

receptacle.

Tab-Lok Tab

Wire Barrel

Insulation

Barrel

Strip Length

(Wire Barrel Length

Plus 0.79 [.031]

Wire Barrel

Flag

Receptacle

Straight

Receptacle

NOTE: Not to Scale.

Crimping Straight Receptacles

Front Side of Tool

Wire Barrel

Crimping Chamber

Wire Insulation

Crimping Chamber

Stripped Wire

Crimped

Insulation

Barrel

Wire Barrel

Crimped Wire

Barrel

A

B