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TNY254G Datasheet(PDF) 8 Page - Power Integrations, Inc.

Part # TNY254G
Description  Energy Efficient, Low Power Off-line Switchers
Download  19 Pages
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Manufacturer  POWERINT [Power Integrations, Inc.]
Direct Link  http://www.powerint.com
Logo POWERINT - Power Integrations, Inc.

TNY254G Datasheet(HTML) 8 Page - Power Integrations, Inc.

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Rev E
02/12
TNY253/254/255
8
achievetheappropriatevalue.R3isabasecurrentlimiting
resistor.WhenthedropacrossR4exceedstheV
BEoftransistor
Q1,itturnsonandtakesoverthecontroloftheloopbydriving
theoptocouplerLED.R6dropsanadditionalvoltagetokeep
thecontrolloopinoperationdowntozerovoltsontheoutput.
Withtheoutputshorted,thedropacrossR4andR6(~1.5V)is
sufficienttokeeptheQ1andLEDcircuitactive.ResistorsR7
andR9limittheforwardcurrentthatcouldbedrawnthrough
VR1byQ1underoutputshort-circuitconditions,duetothe
voltagedropacrossR6andR4.
AC Adapter
Manyconsumerelectronicproductsutilizelowpower50/60Hz
transformerbasedACadapters.TheTinySwitchcancostef-
fectivelyreplacetheselinearadapterswithasolutionthatis
lighter,smallerandmoreenergyefficient.Figure12showsa
9V,0.5WACadaptercircuitusingtheTNY253.Thiscircuit
operatesfroma115VACinput.Tosavecost,thiscircuitruns
withoutanyfeedback,indiscontinuousconductionmodeto
deliverconstantpoweroutputrelativelyindependentofin-
putvoltage.Theoutputvoltageisdeterminedbythevoltage
dropacrossZenerdiodeVR1.Theprimaryinductanceofthe
transformerischosentodeliverapowerthatisinexcessofthe
requiredoutputpowerbyatleast50%toallowforcomponent
tolerancesandtomaintainsomecurrentthroughtheZenerVR1
atfullload.Atnoload,allofthepowerisdeliveredtotheZener
whichshouldberatedandheatsinkedaccordingly.Inspiteof
aconstantpowerconsumptionfromthemainsinput,thissolu-
tionisstillsignificantlymoreefficientthanlinearadaptersup
tooutputpowerlevelsofapproximately1W.
TheACinputisrectifiedbydiodesD1andD2.D2isusedto
reduceconductedEMIbyonlyallowingnoiseontotheneutral
lineduringdiodeconduction.TherectifiedACisthenfiltered
bycapacitorsC1andC2togenerateahigh-voltageDCbus,
whichisappliedtotheseriescombinationoftheprimarywind-
ingofT1andthehigh-voltageMOSFETinsidetheTNY253.
TheresistorR2alongwithcapacitorsC1andC2formaπ-filter
whichissufficientformeetingEMIconductedemissionsat
thesepowerlevels.C5isaYcapacitorwhichisusedtoreduce
commonmodeEMI.Duetothe700VratingoftheTinySwitch
MOSFET,asimplecapacitivesnubber(C4)isadequatetolimit
theleakageinductancespikein115VACapplications,atlow
powerlevels.Thesecondarywindingisrectifiedandfiltered
byD3andC6.
Key Application Considerations
For the most up to date information visit our Web site
at: www.powerint.com
Design
Output Power Range
ThepowerlevelsshownintheTinySwitchSelectionGuide
(Table1)areapproximate,recommendedoutputpowerranges
that will provide a cost optimum design and are based on
followingassumptions:
1. TheminimumDCinputvoltageis90Vorhigherfor85VAC
inputor240Vorhigherfor230VACinputor115VAC
inputwithavoltagedoubler.
2. The TinySwitch is not thermally limited - the source
pinsaresolderedtosufficientcopperareatokeepthedie
temperatureatorbelow100°C.Thislimitationdoesnot
usuallyapplytoTNY253andTNY254.
ThemaximumpowercapabilityofaTinySwitchdependson
the thermal environment, transformer core size and design
(continuousordiscontinuous),efficiencyrequired,minimum
specifiedinputvoltage,inputstoragecapacitance,outputvolt-
age,outputdiodeforwarddrop,etc.,andcanbedifferentfrom
thevaluesshownintheselectionguide.
Audible Noise
Atloadsotherthanmaximumload,thecycleskippingmode
operationusedinTinySwitchcangenerateaudiofrequency
componentsinthetransformer.Thiscancausethetransformer
to produce audio noise. Transformer audible noise can be
reduced by utilizing appropriate transformer construction
techniquesanddecreasingthepeakfluxdensity.Formore
information on audio suppression techniques, please check
the Application Notes section on our Web site at
www.powerint.com.
CeramiccapacitorsthatusedielectricssuchasZ5U,whenused
inclampandsnubbercircuits,canalsogenerateaudionoise
duetoelectrostrictionandpiezo-electriceffects.Ifthisisthe
case,replacingthemwithacapacitorhavingadifferenttype
ofdielectricisthesimplestsolution.Polyesterfilmcapacitor
isagoodalternative.
Short-Circuit Current
TheTinySwitchdoesnothaveanauto-restartfeature.Asa
result,TinySwitchwillcontinuetodeliverpowertotheload
duringoutputshort-circuitconditions.Intheworstcase,peak
short-circuitcurrentisequaltotheprimarycurrentlimit(I
LIMIT)
multipliedbytheturnsratioofthetransformer(N
p/Ns).In
atypicaldesigntheaveragecurrentis25to50%lowerthan
thispeakvalue.AtthepowerlevelsofTinySwitchthisis


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