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1 / 8 page Instruction Sheet SOLISTRAND* Crimping Dies (Used in Crimping Heads 408--1697 LOC B 1 of 8 E 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1--800--722--1111 PRODUCT INFORMATION 1--800--522--6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com 25 APR 11 Rev C 69097 and 69099) Terminals Butt Splices Parallel Splices “B” “B” = Wire Barrel “B” “B” WIRE DIE SET NUMBERS FOR CRIMPING HEAD 69097 DIE SET NUMBERS FOR WIRE STRIP LENGTH for WIRE BARREL “B” WIRE SIZE, AWG STATIONARY MOVING FOR CRIMPING HEAD TERMINAL BUTT SPLICE PARALLEL SPLICE AWG STATIONARY DIE MOVING DIE HEAD 69099 MIN. MAX. MIN. MAX. MIN. MAX. 8 46146 46145 69216D 8.33 [.328] 9.12 [.359] 10.31 [.406] 11.13 [.438] 10.31 [.406] 11.13 [.438] 6 46134 46133 69217D 9.93 [.391] 10.72 [.422] 11.91 [.469] 12.7 [.500] 11.13 [.438] 11.91 [.469] 4 46135 46133 69218D 11.13 [.438] 11.91 [.469] 13.49 [.531] 14.27 [.562] 13.49 [.531] 14.27 [.562] 2 46136 46133 45433D 12.7 [.500] 13.49 [.531] 15.09 [.594] 19.05 [.750] 16.66 [.656] 17.48 [.688] 1/0 46138 46137 45436D 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781] 2/0 ------ ------ 45439D 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781] 3/0 ------ ------ 45442 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781] 4/0 ------ ------ 45445 19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.84 [.781] 20.62 [.812] D These dies may be used for STRATO--THERM* heat resistant post--insulated terminals and splices. Figure 1 1. INTRODUCTION This instruction sheet provides instructions on product application, and maintenance and inspection procedures for SOLISTRAND Crimping Dies which are used in Crimping Heads 69097 and 69099. See Figure 1. These dies are used to crimp SOLISTRAND Terminals and Splices onto solid or stranded copper wireinAWG sizes of 8--4/0. Basic instructions on the use of the dies, die insertion and removal, etc., are provided in Section 2, INSTRUCTIONS. Section 3, CRIMP INSPECTION features a terminal and splice crimp inspection procedure. Section 4, MAINTENANCE AND INSPECTION, will enable you to establish and maintain a die certification program. The dies are coated with a preservative to prevent rust and corrosion. Wipe this preservative from the dies, particularly from the crimping areas. For further instructions relative to the hydraulic power unit and hydraulic crimping heads, refer to the instructions packaged with the tools or contact the Tooling Assistance Center number at the bottom of this page. Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are for reference only, and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. 2. INSTRUCTIONS 2.1. Die Insertion Avoid personal injury. Disconnect power unit from power supply when changing dies. A. Crimping Head 69097 1. Loosen the lock screw in the top section of the crimping head. See Figure 2. NOTE i DANGER |
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