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69097 Datasheet(PDF) 1 Page - List of Unclassifed Manufacturers

Part # 69097
Description  SOLISTRAND* Crimping Dies (Used in Crimping Heads69097 and 69099)
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Manufacturer  ETC2 [List of Unclassifed Manufacturers]
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Instruction Sheet
SOLISTRAND* Crimping Dies
(Used in Crimping Heads
408--1697
LOC B
1
of 8
E
2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
25 APR 11 Rev C
69097 and 69099)
Terminals
Butt Splices
Parallel Splices
“B”
“B” = Wire Barrel
“B”
“B”
WIRE
DIE SET NUMBERS FOR
CRIMPING HEAD 69097
DIE SET
NUMBERS
FOR
WIRE STRIP LENGTH for WIRE BARREL “B”
WIRE
SIZE,
AWG
STATIONARY MOVING
FOR
CRIMPING
HEAD
TERMINAL
BUTT SPLICE
PARALLEL SPLICE
AWG
STATIONARY
DIE
MOVING
DIE
HEAD
69099
MIN.
MAX.
MIN.
MAX.
MIN.
MAX.
8
46146
46145
69216D
8.33 [.328]
9.12 [.359]
10.31 [.406] 11.13 [.438] 10.31 [.406] 11.13 [.438]
6
46134
46133
69217D
9.93 [.391]
10.72 [.422] 11.91 [.469]
12.7 [.500]
11.13 [.438] 11.91 [.469]
4
46135
46133
69218D
11.13 [.438] 11.91 [.469] 13.49 [.531] 14.27 [.562] 13.49 [.531] 14.27 [.562]
2
46136
46133
45433D
12.7 [.500]
13.49 [.531] 15.09 [.594] 19.05 [.750] 16.66 [.656] 17.48 [.688]
1/0
46138
46137
45436D
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
2/0
------
------
45439D
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
3/0
------
------
45442
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
4/0
------
------
45445
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.84 [.781] 20.62 [.812]
D
These dies may be used for STRATO--THERM* heat resistant post--insulated terminals and splices.
Figure 1
1. INTRODUCTION
This instruction sheet provides instructions on product
application, and maintenance and inspection
procedures for SOLISTRAND Crimping Dies which
are used in Crimping Heads 69097 and 69099. See
Figure 1.
These dies are used to crimp SOLISTRAND
Terminals and Splices onto solid or stranded copper
wireinAWG sizes of 8--4/0.
Basic instructions on the use of the dies, die insertion
and removal, etc., are provided in Section 2,
INSTRUCTIONS. Section 3, CRIMP INSPECTION
features a terminal and splice crimp inspection
procedure. Section 4, MAINTENANCE AND
INSPECTION, will enable you to establish and
maintain a die certification program.
The dies are coated with a preservative to prevent
rust and corrosion. Wipe this preservative from the
dies, particularly from the crimping areas.
For further instructions relative to the hydraulic power
unit and hydraulic crimping heads, refer to the
instructions packaged with the tools or contact the
Tooling Assistance Center number at the bottom of
this page.
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
for reference only, and are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
2. INSTRUCTIONS
2.1. Die Insertion
Avoid personal injury. Disconnect power unit from
power supply when changing dies.
A. Crimping Head 69097
1. Loosen the lock screw in the top section of the
crimping head. See Figure 2.
NOTE
i
DANGER


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