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CAR3102A18-8P Datasheet(PDF) 34 Page - ITT Industries |
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CAR3102A18-8P Datasheet(HTML) 34 Page - ITT Industries |
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34 / 34 page  A-105 www.ittcannon.com Dimensions shown in inches (mm) Specifications and dimensions subject to change A MIL-DTL-5015 Connectors Accessories F80 Assembly Instructions ITT Cannon provides a complete line of crimp insertion and extraction tooling to be used with CA-F80 contacts as follows. Contact Hand Crimp Power Crimp Crimp Size Tool* Locator Tool* Head Locator Gauge 16 M-2252/1-01 TH-70-1 CBT-530 12 M-2252/1-01 TP567 CBT-600/600B CCH-12-7 CCHP-12-2 - 8 - - CBT-600/600B CCH-8-1 CCHP-8-1 CCH-8-1 4 - - CBT-600/600B CCH-4-1 CCHP-4-1 CCH-4-1 0 - - CBT-600B CCH-0-1 CCHP-0-9 CCH-0 *The M-22520/1-01 is the MIL standard crimp tool for #12 thru #20 contacts and when used with crimp #12, 16 and 20 contacts for the CA-F80. **The CBT-600 is recommended for crimping of #4 thru #12 contacts. The CBT-600B for #0 thru #8. The appropriate locators and crimp heads are available as shown above. Crimp Tool Crimping Contacts 1. Check the crimp tool to be sure that the proper crimp head locator is used. 2. Cycle to tool to be sure the indentors are open. 3. Place the contact, mating end first, into the tool. 4. Insert the stripped wire into the hollow end of the contact. Be sure the wire is inserted as far as it will go. 5. Close the tool completely to crimp. Unless the tool is closed completely, the tool will not release the contact. 6. Remove the crimped contact from the tool. Check the inspection hole to verify that the wire is fully inserted. Insertion/Extraction Tools Insertion and extraction tools used for these connectors are available for contact sizes 16 thru 0 as shown. Contact Insertion Extraction Handle Size Tools Tools Color 16 CIT-16 CET-16-4 Blue (038895-0000) (038888-0004) 12 CIT-12 CET-12-2 Yellow (038896-0000) (038890-0002) 8 CIT-8 CET-8 Red 4 CIT-4 CET-4 Blue 0 CIT-0 CET-0 Yellow Insertion of Contacts 1. Before inserting the contacts, remove the endbell, grommets, and ferrule from the receptacle. Remove the endbell, grommet, ferrule, and coupling nut from the plug. Slide the hardware over the wire bundle in the proper order for reassembly after all the contacts are inserted. 2. To assist insertion of contacts, lubricate insert cavities with isopropyl alcohol. Alcohol will evaporate and will not leave a conductive film. Caution: Never use any lubricant other than isopropyl alcohol. Hold the plug or receptacle body firmly and insert the wired contacts as far as possible by hand. Starting at one side of the insulator, work progressively from contact to contact across the layout. When inserting socket contacts, be sure to provide fixture space below the front face to permit length of guide pins for #16 and #12 contacts to clear insulator face. 3. Place the correct insertion tool on the contact so that the wire runs along the groove in the tool. (Tool tip will butt against the shoulder.) 4. Beginning with a cavity on the outer edge of the plug, apply a slow, even pressure perpendicular to the insulator face until the contact snaps into position. If contacts are not inserted all the way prior to removing insertion tool, do not try to reinsert the insertion tool. Instead, using the extraction tool, push the contact back to the position it was in when the insertion tool was originally placed over the contact for push-in; otherwise the inside of contact cavity may be damaged by reinserting the insertion tool. 5. Inspect the front end of the insulator to assure that the contacts are inserted to the proper depth. Completion After all the cavities have been filled, slide the hardware back into position on the barrel. Tighten the endbell until the ferrule and endbell are flush. Compression of the grommet in this manner results in maximum sealing characteristics of the plug. Extraction of Contacts 1. Select the appropriate tool. (Tool tips are reversible for either pin or socket.) Place the extraction tool over the pin or into the socket. 2. Apply a slow, even pressure to push the contact out of the rear of the insulator. Recommended Wire Stripping Contacts Contact Part Numbers F80 Contact Size Pin Socket 16S 330-0345-016 031-0554-161 16 330-0351-016 031-0560-161 12 330-0351-012 031-0560-121 8 330-0351-008 031-0560-081 4 330-0351-004 031-0560-041 0 330-0351-000 031-0560-001 Guide Pins Guide pins are used to assist insertion of socket contact Sizes #16 and #12. Larger sizes do not require guide pins. Contact Guide Pin #16 226-1017-000 #12 226-1018-000 Wire Hole Fillers Wire ITT Cannon Size AWG Part Number Color 20 225-1000-000 Red 16/16S 225-0017-000 Blue 12 225-0018-000 Yellow 8 225-0019-000 White 4 225-8502-000 Green 0 225-8503-000 Black 0 3 5 / 0 2 5 - T B C 0 0 6 - T B C SIZE 16 SIZE 8 SIZE 0 SIZE 4 SIZE 12 1/4" 1/4" 7/16" 11/16" 5/8" ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 105 |
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