Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois

60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

Butt Contact Pushbutton Switches

Y

Y

Ø

±.005

1.176

Ø

±.002 ID

OF O-RING GROOVE

.925

Ø

REF

BUTTON

.700

±.005

TO FLAT

.775

±.03

.56

5X .079

TERMINAL

.093

CENTER TERMINAL

.674

.210

.114

TO

OF

TERMINAL

.223

2X

CENTER TO

CENTER

.283

2X .141

CENTER TO

CENTER

COMMON

TERMINAL

.055

4X

TERMINAL

.055

4X

TERMINAL

THICKNESS

.030

COMMON

THICKNESS

.015

Ø

CENTER

TERMINAL

.080

45.0°

3

4

1

2

5

C

SCALE 2.000

EPOXY REAR SEAL

.350

8,89

[

]

.601

15,25

[

]

.659

16,73

[

]

Ø1.000

25,4

[

]

Ø.700

17,78

[

]

.410

10,41

[

]

.079

2,01

[

]

.705

17,91

[

]

.223

5,66

[

]

2X .283

7,19

[

]

Ø.625

15,88

[

]

4X .030

0,76

[

]

4X .055

1,4

[

]

.055

1,4

[

]

.015

0,38

[

]

SCALE 2.000

3/4-32 UNF 2A THREADS

PER GRAYHILL SPEC.SOP2338

-- S.P.C. FLAG (CONTROL CHART

REQ'D ON FEATURE SPECIFIED)

-- Cpk REQUIRED

-- CRITICAL CHARACTERISTIC FLAG

CRITICAL CHARACTERISTIC FLAGS

DIAMETERS ±

DRAWN DATE

CHECKED DATE

APPROVED DATE

DO NOT SCALE THIS PRINT

LIMITS APPLY BEFORE FINISHING

ANGULAR ±

LINEAR ±

AND DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE SPECIFIED TOLERANCES

FINISH

MATERIAL

NAME

GRAYHILL, INC.

PHONE (708) 354-1040

LA GRANGE, IL 60525

561 HILLGROVE AVE.

SCALE

REVISIONS

DESCRIPTION

APP/DATE

ISSUE

ISSUE

DWG. NO.

B

SIZE

OF

SHEET

ENG212D

Y

Y

Ø

±.005

1.176

Ø

±.002 ID

OF O-RING GROOVE

.925

Ø

REF

BUTTON

.700

±.005

TO FLAT

.775

±.03

.56

5X .079

TERMINAL

.093

CENTER TERMINAL

.674

.210

.114

TO

OF

TERMINAL

.223

2X

CENTER TO

CENTER

.283

2X .141

CENTER TO

CENTER

COMMON

TERMINAL

.055

4X

TERMINAL

.055

4X

TERMINAL

THICKNESS

.030

COMMON

THICKNESS

.015

+.002/-.003

O-RING GROOVE

WIDTH

.096

±.001

O-RING GROOVE

DEPTH

.051

Ø

CENTER

TERMINAL

.080

45.0°

Ø1.063

.125

.160

09-03-08

ORIGINAL.

ECN#372333 GAD 09-03-08

04JY1001-1

A

ASM,5-WAY

1.000

1

1

04JY1001-1

SEE NOTES

SEE NOTES

.030

.015

2

GAD 09-03-08

CMJ 09-03-08

CMJ 09-03-08

THIS DRAWING SPECIFIES A SINGLE POLE, 4-WAY TOGGLE SWITCH WITH CENTER

PUSHBUTTON SWITCH, MOMENTARY CONTACT, WITH SELF RETURN TO CENTER OFF.

4-WAY CONTACT MADE IN OPPOSITE DIRECTION OF SWITCH TRAVEL.

MOUNTING HARDWARE AND O-RING NOT SHOWN.

MATERIALS AND FINISHES NOTES:

1. BUTTON: THERMOPLASTIC, COLOR:GRAY (IAW 81395-A29434)

2. BUSHING: ALUMINUM ALLOY, FINISH: BLACK CHROME PER MIL-C-14538C

3. TERMINALS: 1/2 HARD BRASS, FINISH: GOLD (.000030 MINIMUM) OVER

SILVER (.000050 MINIMUM) OVER NICKEL (.00015 MINIMUM) PLATING.

4. SWITCH BODY: THERMOPLASTIC, BLACK

5. SPANNER NUT: STAINLESS STEEL ALLOY, FINISH: BLACK CHROME PER

MIL-C-14538C

6. O-RING: PER AS568-021, 50 DUROMETER FLUOROSILICONE.

SWITCH OPERATION CRITERIA

1. OPERATING TEMPERATURE: -55° C TO +85° C.

2. STORAGE TEMPERATURE: -55° C TO +85° C.

3. LIFE: 100,000 CYCLES MINIMUM.

4. RATING: 0.5 AMP INDUCTIVE AT 28VDC.

5. CONTACT RESISTANCE: .05 OHMS MAXIMUM.

6. PUSHBUTTON TRAVEL: .020 MINIMUM OVERALL.

7. PUSHBUTTON SWITCH OPERATING FORCE: 5 POUNDS MAXIMUM.

8. TOGGLE LEVER TRAVEL: 15° MAXIMUM FROM CENTER.

9. TOGGLE OPERATING FORCE: 16 OZ ± 6OZ INITIAL.

10. TOGGLE PIVOT AND STOP STRENGTH: 25 POUNDS MAXIMUM.

11. BUTTON PULL FORCE: 15 POUNDS MINIMUM.

12. MECHANICAL SHOCK: PER MIL-STD-810, PROCEDURE I, METHOD 516.4. THE

APPLIED SHOCK PULSES SHALL BE OF A HALF-SINE, 133G ±2,080 HZ,

83G ±125 HZ, 153G ±355 HZ.

13. IMMERSION: WATERTIGHT PER MIL-PRF-8805. SWITCH SHALL MAINTAIN A

MAXIMUM PRESSURE DROP OF 0.10 PSIG/MINUTE OVER A 2 MINUTE TIME PERIOD

WITH AN INITIAL PRESSURE OF 6 ±1 PSIG APPLIED TO THE SEAL SURFACE.

14. MOISTURE RESISTANCE: MEETS THE REQUIREMENTS OF MIL-DTL-9419.

ASSEMBLY NOTES:

1. SWITCH SHALL BE 100% ELECTRICALLY TESTED.

2. SWITCH SHALL BE 100% LEAK TESTED AT 15 PSI FOR 15 SECONDS WITH A

MAXIMUM PRESSURE DROP OF .3 PSI BEFORE THE EPOXY REAR SEAL IS APPLIED.

3. COMPLETED SWITCH SHALL HAVE A LABEL APPLIED TO THE PERIMETER OD Ø.360 AREA

OF BUSHING. LABEL SHALL CONTAIN EIA DATE CODE, CUSTOMER PART NUMBER, AND

IMAGE

OF PINOUT.

O-RING

GROOVE

DETAIL

MOUNTING NUT

POS 4

POS. 3

POS. 1

POS. 2

POS. 5

(PSHBTN MODE)

C

3

4

1

2

5

C

SCALE 2.000

EPOXY REAR SEAL

SECTION Y-Y

SCALE 1.000

MUST BE MADE ON THE PRO/E SYSTEM

ALL REVISIONS TO THIS DRAWING

SERIES 04J

Joystick with Center Pushbutton

FEATURES

•Sealedagainstcontaminationwhenproperlymounted(IP68)

•Twoformatsavailable:behind-panelmountorfront-panelmount

DESCRIPTION

Series04Jisasinglepole,4-waytoggleswitchwithapushbuttoninthe

centerposition.4-waycontactismadeintheoppositedirectionoftravel.

ElECTRIC & MEChANICAl RATINgS

Rating: 2ampresistive;0.5ampinductiveat

28VDCor115VAC

Contact Resistance:.05ohms(max)

Operating Temperature: -55°Cto+85°C

Operational life:100,000cycles(min)

Pushbutton Travel:.020minimumoverall

Pushbutton Operating Force:5lbs.(max)

Toggle lever Travel: 15°fromcenter(max)

Toggle Pivot & Stop Strength:25lbs.(max)

Mechanical Shock: per MIL-STD-810,

procedureI,method516.4

Immersion:perMIL-PRF-8805

Moisture Resistance:perMIL-DTL-9419

MATERIAlS & FINIShES

Switch Body & Concave Cap:Thermoplastic

(black,cone-shapedcapisgray)

Bushing:Aluminumalloy(blackchrome)

Contact Terminals:1/2hardbrass(goldover

silverovernickelplating)

Spanner Nut:Stainlesssteel(blackchrome)

O-Ring: 50durometerfluorosilicone

CIRCUITRY

AvailablefromyourlocalGrayhill

Distributor.

Forpricesanddiscounts,contact

alocalsalesoffice,anauthorized

localdistributororGrayhill.

ORDERINg INFORMATION

04J-BP-T01

grayhill Series Number

Version:

B=behindpanel;A=abovepanel

Connection:

P=pcbmount;S=solderlugs

Current: 1=high;2=low*

Keycap Color: 0=black;1=gray

Keycap Shape:

T=concavecap;C=cone-shapedcap

BEhIND PANEl MOUNT

FRONT PANEl MOUNT

*LowLevelsignalisdefinedasaverysmallelectricalload(i.e.,50millivoltsat10milliamps)