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R596332100 Datasheet(PDF) 8 Page - List of Unclassifed Manufacturers |
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R596332100 Datasheet(HTML) 8 Page - List of Unclassifed Manufacturers |
8 / 8 page TECHNICAL DATA SHEET R 596 - - - - - - S S SL L LIIIM M M---L L LIIIN N NE E E S S SM M MT T T P P Po o ow w we e er rr M M Miiic c cr rro o o---S S SP P PD D DT T T w w wiiittth h h 1 1 10 0 0 G G GH H Hz zz c c ca a ap p pa a ab b biiillliiitttiiie e es s s Issue : Feb-23-2011 In the continual goal to improve our products, we reserve the right to make any modification judged necessary. ISO 9001 certified Page 8 www.radiall.com E-Mail : USA : rfswitchusa@radiall.com / Rest of the world : switchingproducts@radiall.com A – Soldering procedure using automatic pick and place equipment 1-Solder paste : R596 series are « Lead Free », and Lead Free Sn-Ag3.5-Cu0.7 solder cream may be used as well as standard Sn63–Pb35– Ag2. RADIALL recommends using a « no clean - low residue » solder cream (5% solid residue of flux quantity) that will permit the elimination of the cleaning operation step after soldering. Note : Due to the gold plating of the switch PCB interface, it is important to use a paste made with silver. This will help in avoiding formation of intermetallics as part of the solder joint. 2-Solder paste deposition : Solder cream may be applied on the board with screen printing or dispenser technologies. For either method, the solder paste must be coated to appropriate thickness and shapes to achieve good solder wetting. Please optically verify that the edges of the zone are clean and without contaminates, and that the PCB zoned areas have not oxydated. The design of the mounting pads and the stenciling area are given on page 6, for a thickness of the silk-screen printing of 0.15 mm (0.006 ‘’ ). 3-Placement of the component : For small lightweight components such as chip components, a self-alignment effect can be expected if small placement errors exist. However, this effect is not as expected for relays components and they require a accurate positioning on their soldering pads, typically +/- 0.1mm (+/-0.004’’). Place the relay onto the PCB with automatic pick and place equipment. Various types of suction can be used. RADIALL does not recommend using adhesive agents on the component or on the PCB. 4-Soldering : infra-red process Please follow the RADIALL recommended temperature profile for infra-red reflow or forced air convection : Higher temperature (>260°C) and longer process duration would damage permanently the switches. 5-Cleaning procedure : On miniature relays, high frequency cleaning may cause the contacts to stick. If cleaning is needed, please avoid ultrasonic cleaning and use alcohol based cleaning solutions. In-line cleaning process, spraying, immersion, especially under temperature, may cause a risk of degradation of internal contacts. 6-Quality check : Verify by visual inspection that the component is centered on the mounting pads. Solder joints : verify by visual inspection that the formation of meniscus on the pads are proper, and have a capilarity amount upper the third of the height. B – Soldering procedure by manual operation 1-Solder paste and flux deposition : Refer to procedure A – 1 Deposite a thin layer of flux on mounting zone. Allow the flux to evaporate a few seconds before applying the solder paste, in order to avoid dilution of the paste. 2-Solder paste deposition : RADIALL recommends depositing a small amount of solder paste on the mounting zone area by syringe. Be careful, not to apply solder paste outside of the zone area. 3-Placement of the component : During manipulation, avoid contaminating the lead surfaces by contact with fingers. Place the component on the mounting zone by pressing on the top of the relay lid. 4-Hand soldering : Iron wattage 30 to 60 W. Tip temperature 280 to 300°C for max. 5 seconds To keep good RF characteristics above 3GHz, it is important to solder RF ports first, and apply pressure on the relay lid during all the soldering stage, so as to reduce the air gap between the PC board and the relay. 5-Cleaning procedure : Refer to procedure A – 5. 6-Quality check: Verify by visual inspection that component is centred on the mounting pads. Solder joints : verify by visual inspection that the formation of meniscus on the RF pads are proper, and have a capillarity amount higher than one third of the height. 10 s 0 40 80 120 160 200 240 280 0 40 80 120 160 200 240 280 Time (sec) 40 s RECOMMENDED SOLDERING PROCEDURE |
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