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63816-0200 Datasheet(PDF) 2 Page - Molex Electronics Ltd. |
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63816-0200 Datasheet(HTML) 2 Page - Molex Electronics Ltd. |
2 / 7 page Hand Crimp Tool for Nano-Fit™ Crimp Terminals Doc No: ATS-6382760HM Release Date: 10-17-14 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 10-22-14 CRIMP SPECIFICATION Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush mm In. mm In. mm In. 105300 0.15 – 0.25 0.006 – 0.010 0.17 .007 0.25 – 1.00 0.010 – 0.039 Terminal Series No. Bend up Bend down Twist Roll Seam Seam shall not be open and no wire allowed out of the crimping area Degree Degree 105300 3 3 4 8 After crimping, the conductor profiles should measure the following. Terminal Series No Wire Size Conductor Crimp Insulation Crimp▲ Pull Force Minimum Profile Height Width (Ref.) Height (Ref) Width (Ref) A B C D AWG mm2 mm In. mm In. mm In. mm In. N Lb. 24 24 26 26 105300 24 - 0.70 – 0.75 0.027 – 0.030 1.15 0.045 1.60 0.063 1.55 0.061 22.3 5 X 1.70 0.067 1.70 0.067 X 26 - 0.65 – 0.70 0.025 – 0.027 1.15 0.045 1.55 0.061 1.55 0.061 13.4 3 X 1.65 0.065 1.70 0.067 X ▲To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: Profile A: (UL1061) 1.10mm – 1.20mm (0.043in – 0.047in) Profile B: (UL1007) 1.30mm – 1.40mm (0.051in – 0.055in) Profile C: (UL1061) 1.05mm – 1.15mm (0.041in – 0.045in) Profile D: (UL1007) 1.20mm – 1.30mm (0.047in – 0.051in) Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height. Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. |
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