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1490540-1 Datasheet(PDF) 2 Page - Tyco Electronics |
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1490540-1 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 6 page 408-8705 Crimping Die Assemblies Rev A 2 of6 Tyco Electronics Corporation Figure 2 Upper Die Release Knob Stationary Die (Anvil) Spring-Loaded Locator Lower Die Release Button Ram Advanced Moving Die (Indenter) 4. Activate the power unit until the lower die release button located in the ram is exposed. 5. Depress the release button and slide the indenter into place. 6. Release the button and rock the indenter back–and–forth until the die snaps in place. Moving die must be properly oriented to mate with the stationary die. 7. Tighten the socket head cap screws holding the insulation crimp section of dies. 8. Activate the power unit to allow ram to return to the “down” position. 9. Lift the upper release located in the C–head and slide the anvil into place. 2.2. Die Removal 1. Lift the upper release located in the C–head and slide the anvil out of the head. 2. Activate the power unit until the lower die release button located in the ram is exposed. 3. Depress the release button and slide the indenter out of the ram. 3. OPERATION 3.1. Wire Stripping and Crimping Procedure Avoid personal injury. When operating power unit, exercise caution while holding terminals or wire near crimping area. Never place anything in the dies except terminals. 1. Strip wire to dimensions listed in Figure 1. Do NOT nick or cut conductor strands. 2. Insert stripped wire in terminal. End of wire must be flush with or extend beyond edge of terminal wire barrel. 3. Place terminal on dies. See Figure 3, Detail A. Bottom of terminal tongue should face stationary die and terminal wire barrel should rest against spring–loaded locator. When crimping pre-insulated AMPOWER terminals in die 1490410-1, it will be necessary to remove the locator. Position the terminal in dies as shown in Figure 3, Detail B. Bottom of terminal tongue faces stationary die and rear of terminal tongue butts against the side of the die. 4. Hold terminal in place and activate power unit to complete crimp. Remove crimped terminal. If terminal sticks in die after crimping, apply a rocking action to remove it from the die. Figure 3 Bottom of Terminal Tongue Faces Stationary Die Terminal Wire Barrel Rests Against Locator Detail A AMPLI-BOND or PLASTI-GRIP Terminal Detail B Pre-Insulated AMPOWER Terminal in Die 1490410-1 Bottom of Terminal Tongue Faces Stationary Die Locator Removed Rear of Terminal Tongue Butts Against Side of Die NOTE i DANGER NOTE i NOTE i |
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