Instruction Sheet

Crimping Die Assemblies

408--8703

LOC B

1

of 6

E

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TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

18 APR 11 Rev B

1583092- 1 through 1583098- 1

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Indenter

Nest

Crimping Die Assemblies for AMPOWER* Terminals and Splices

CRIMPING DIES

WIRE SIZE

HYDRAULIC CRIMP TOOLING

ASSEMBLY

INDENTER

NEST

AWG

CMA RANGE

HEADS

HAND TOOLS

1583092--1

1490351--1

1490352--1

6

20,800--33,100

10.5--16.8

1583093--1

1490351--2

1490352--2

4

33,100--52,600

16.8--26.7

1490745--1

1490746 1

1490748 1

1583094--1

1490351--3

1490352--3

2

52,600--83,700

26.7--42.4

1490746--1

1490747--1

1490748--1

1490749--1

1583095--1

1490351--4

1490352--4

1/0

83,700--119,500

42.4--60.6

1490747--1

1976230--1

1490749--1

1583096--1

1490351--5

1490352--5

2/0

119,500--150,500

60.6--76.3

1976230 1

1583097--1

1490351--6

1490352--6

3/0

150,500--190,000

76.3--96.3

1490746--1

1490749 1

1583098--1

1490351--7

1490352--7

4/0

190,000--231,000

96.3--117

1490746 1

1976230--1

1490749--1

Figure 1

1. INTRODUCTION

This instruction sheet covers application and

maintenance procedures for the AMPOWER

Crimping Die Assemblies listed in Figure 1. The die

assemblies are used in Hydraulic Heads 1490745--1,

1490746--1, 1490747--1, 1976230--1 (not to be used

with splices), and Hydraulic Hand Tools 1490748--1

and 1490749--1. See Figures 1 and 3.

Basic instructions for the installation and removal of

dies are covered in Section 3; wire preparation and

crimping procedures are covered in Section 4; and

Maintenance and Certification are covered in

Section 6.

All dimensions on this document are in metric

units [with U.S. customary units in brackets].

Figures and illustrations are for identification only

and are not drawn to scale.

Read these instructions carefully prior to installing,

removing, or using the dies.

2. DESCRIPTION

TheAMPOWER dieassemblies listedinthe tablein

Figure 1 are used to crimp AMPOWER terminals and

splices. Wire strip length is provided in Figure 2.

The die assemblies are single position sets, each

consisting of an anvil subassembly and an indenter

subassembly.

Refer to Figure 1 to ensure compatibility of crimping

dies and wire size. For instructions relative to the

crimping head and the hydraulic power units, refer to

the instructions packaged with them.

NOTE

i