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1490746-1 Datasheet(PDF) 1 Page - TE Connectivity Ltd |
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1490746-1 Datasheet(HTML) 1 Page - TE Connectivity Ltd |
1 / 6 page Instruction Sheet Crimping Die Assemblies 408--8703 LOC B 1 of 6 E 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. TOOLING ASSISTANCE CENTER 1--800--722--1111 PRODUCT INFORMATION 1--800--522--6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com 18 APR 11 Rev B 1583092- 1 through 1583098- 1 PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended--use, production operations is available. Indenter Nest Crimping Die Assemblies for AMPOWER* Terminals and Splices CRIMPING DIES WIRE SIZE HYDRAULIC CRIMP TOOLING ASSEMBLY INDENTER NEST AWG CMA RANGE mm2 HEADS HAND TOOLS 1583092--1 1490351--1 1490352--1 6 20,800--33,100 10.5--16.8 1583093--1 1490351--2 1490352--2 4 33,100--52,600 16.8--26.7 1490745--1 1490746 1 1490748 1 1583094--1 1490351--3 1490352--3 2 52,600--83,700 26.7--42.4 1490746--1 1490747--1 1490748--1 1490749--1 1583095--1 1490351--4 1490352--4 1/0 83,700--119,500 42.4--60.6 1490747--1 1976230--1 1490749--1 1583096--1 1490351--5 1490352--5 2/0 119,500--150,500 60.6--76.3 1976230 1 1583097--1 1490351--6 1490352--6 3/0 150,500--190,000 76.3--96.3 1490746--1 1490749 1 1583098--1 1490351--7 1490352--7 4/0 190,000--231,000 96.3--117 1490746 1 1976230--1 1490749--1 Figure 1 1. INTRODUCTION This instruction sheet covers application and maintenance procedures for the AMPOWER Crimping Die Assemblies listed in Figure 1. The die assemblies are used in Hydraulic Heads 1490745--1, 1490746--1, 1490747--1, 1976230--1 (not to be used with splices), and Hydraulic Hand Tools 1490748--1 and 1490749--1. See Figures 1 and 3. Basic instructions for the installation and removal of dies are covered in Section 3; wire preparation and crimping procedures are covered in Section 4; and Maintenance and Certification are covered in Section 6. All dimensions on this document are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for identification only and are not drawn to scale. Read these instructions carefully prior to installing, removing, or using the dies. 2. DESCRIPTION TheAMPOWER dieassemblies listedinthe tablein Figure 1 are used to crimp AMPOWER terminals and splices. Wire strip length is provided in Figure 2. The die assemblies are single position sets, each consisting of an anvil subassembly and an indenter subassembly. Refer to Figure 1 to ensure compatibility of crimping dies and wire size. For instructions relative to the crimping head and the hydraulic power units, refer to the instructions packaged with them. NOTE i |
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