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1-59781-0 Datasheet(PDF) 3 Page - TE Connectivity Ltd |
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1-59781-0 Datasheet(HTML) 3 Page - TE Connectivity Ltd |
3 / 4 page 408- 7563 3 of 4 Rev B A. Visual Inspection Remove all lubrication and accumulated film by immersing the dies in a commercial degreaser. Then: 1. Remove all lubrication and accumulated film from the dies by immersing the dies in a suitable commercial degreaser. 2. Make sure all die hardware and parts are properly secured. 3. Carefully inspect die surfaces for wear, cracking, pitting, or other obvious damage. Replace parts as necessary before returning dies to service. See Figure 4. B. Gaging the Wire Barrel Crimping Chamber (Figure 3) Figure 3 shows dimensions for manufacture of plug gages needed to inspect the wire barrel crimping chamber of each die assembly. TE Connectivity (TE) does not make or market these gages. However, gages may be purchased from: Pennoyer--Dodge Company 6643--T San Fernando Road Glendale, CA 91201 Gage crimping chamber using the following procedures: 1. Close dies until bottomed, and hold them in this position. 2. Align the plug gage GO element with the crimping chamber. Push the element straight into the chamber, but do not force it. The GO element must pass through the chamber. 3. Align the NO--GO element and try to insert it straight into the crimping chamber. The NO--GO element may begin entry as shown in Figure 3, but must not pass through the chamber. If dies conform dimensionally, lubricate them with a thin coat of any good SAE 20 motor oil. If not, replace the dies. For additional information on plug gages, refer to instruction sheet 408--7424. 6. REPLACEMENT AND REPAIR Replacement parts are listed in Figure 4. Parts other than those listed in Figure 4 should be replaced by TE to ensure quality and reliability of the dies. Order replacement parts through your TE Representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 1--717--986--7605, or write to: NO--GO Diameter GO Diameter Suggested Plug Gage Design 50.8 [2.00] Min. Typ. NO--GO Element Must Not Pass Through Crimping Chamber GO Element Must Pass Through Crimping Chamber CRIMPING GAGE ELEMENT DIAMETER CRIMPING DIE NUMBER GO NO--GO 90240--2 3.52 [.1385] 3.64 [.1435] 90248--2 1.59 [.0625] 1.71 [.0675] 90280--1 3.80 [.1495] 3.95 [.1555] Figure 3 CUSTOMER SERVICE (38--35) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105--3608 For repair service, please contact a TE Representative at 1--800--526--5136. 7. REVISION SUMMARY S Updated document to corporate requirements S New logo |
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